Skip to main content
Log in

Thin-layer heap bioleaching of copper flotation tailings containing high levels of fine grains and microbial community succession analysis

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

Thin-layer heap bioleaching of copper flotation tailings containing high levels of fine grains was carried out by mixed cultures on a small scale over a period of 210 d. Lump ores as a framework were loaded at the bottom of the ore heap. The overall copper leaching rates of tailings and lump ores were 57.10wt% and 65.52wt%, respectively. The dynamic shifts of microbial community structures about attached microorganisms were determined using the Illumina MiSeq sequencing platform based on 16S rRNA amplification strategy. The results indicated that chemolithotrophic genera Acidithiobacillus and Leptospirillum were always detected and dominated the microbial community in the initial and middle stages of the heap bioleaching process; both genera might be responsible for improving the copper extraction. However, Thermogymnomonas and Ferroplasma increased gradually in the final stage. Moreover, the effects of various physicochemical parameters and microbial community shifts on the leaching efficiency were further investigated and these associations provided some important clues for facilitating the effective application of bioleaching.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. S. Panda, P.K. Parhi, N. Pradhan, U.B. Mohapatra, L.B. Sukla, and K.H. Park, Extraction of copper from bacterial leach liquor of a low grade chalcopyrite test heap using LIX 984N-C, Hydrometallurgy, 121-124(2012), p. 116.

    Article  Google Scholar 

  2. W.Q. Qin, S.J. Zhen, Z.Q. Yan, M. Campbell, J. Wang, K. Liu, and Y.S. Zhang, Heap bioleaching of a low-grade nickel-bearing sulfide ore containing high levels of magnesium as olivine, chlorite and antigorite, Hydrometallurgy, 98(2009), No. 1-2, p. 58.

    Article  Google Scholar 

  3. Z.H. Wang, X.H. Xie, and J.S. Liu, Experimental measurements of short-term adsorption of Acidithiobacillus ferrooxidans onto chalcopyrite, Trans. Nonferrous Met. Soc. China, 22(2012), No. 2, p. 442.

    Article  Google Scholar 

  4. H.M. Lizama, Copper bioleaching behaviour in an aerated heap, Int. J. Miner. Process., 62(2001), No. 1-4, p. 257.

    Article  Google Scholar 

  5. W. Zhu, J.L. Xia, A.A. Peng, Z.Y. Nie, and G.Z. Qiu, Characterization of apparent sulfur oxidation activity of thermophilic archaea in bioleaching of chalcopyrite, Trans. Nonferrous Met. Soc. China, 23(2013), No. 8, p. 2383.

    Article  Google Scholar 

  6. Y.G. Wang, L.J. Su, W.M. Zeng, G.Z. Qiu, L.L. Wan, X.H. Chen, and H.B. Zhou, Optimization of copper extraction for bioleaching of complex Cu-polymetallic concentrate by moderate thermophiles, Trans. Nonferrous Met. Soc. China, 24(2014), No. 4, p. 1161.

    Article  Google Scholar 

  7. Z.X. Liu, Z.L. Yin, H.P. Hu, and Q.Y. Chen, Leaching kinetics of low-grade copper ore containing calcium–magnesium carbonate in ammonia–ammonium sulfate solution with persulfate, Trans. Nonferrous Met. Soc. China, 22(2012), No. 11, p. 2822.

    Article  Google Scholar 

  8. Z.H. Guo, F.K. Pan, X.Y. Xiao, L. Zhang, and K.Q. Jiang, Optimization of brine leaching of metals from hydrometallurgical residue, Trans. Nonferrous Met. Soc. China, 20(2010), No. 10, p. 2000.

    Article  Google Scholar 

  9. C.L. Brierley, Bacterial succession in bioheap leaching, Hydrometallurgy, 59(2001), No. 2-3, p. 249.

    Article  Google Scholar 

  10. C.L. Brierley and J.A. Brierley, Progress in bioleaching: part B: applications of microbial processes by the minerals industries, Appl. Microbiol. Biotechnol., 97(2013), No. 17, p. 7543.

    Article  Google Scholar 

  11. A. Schippers, Microbial Processing of Metal Sulfides, Edited by E.R. Donati and W. Sand, Springer, Netherlands, 2007, p. 3.

  12. A. Orgiazzi, V. Bianciotto, P. Bonfante, S. Daghino, S. Ghignone, A. Lazzari, E. Lumini, A. Mello, C. Napoli, S. Perotto, A. Vizzini, S. Bagella, C. Murat, and M. Girlanda, 454 pyrosequencing analysis of fungal assemblages from geographically distant, disparate soils reveals spatial patterning and a core mycobiome, Diversity, 5(2013), No. 1, p. 73.

    Article  Google Scholar 

  13. Y.G. Wang, W.M. Zeng, G.Z. Qiu, X.H. Chen, and H.B. Zhou, A moderately thermophilic mixed microbial culture for bioleaching of chalcopyrite concentrate at high pulp density, Appl. Environ. Microbiol., 80(2014), No. 2, p. 741.

    Article  Google Scholar 

  14. J. Zhou, M.A. Bruns, and J.M. Tiedje, DNA recovery from soils of diverse composition, Appl. Environ. Microbiol., 62(1996), No. 2, p. 316.

    Google Scholar 

  15. J.G. Caporaso, C.L. Lauber, W.A. Walters, D. Berg-Lyons, J. Huntley, N. Fierer, S.M. Owens, J. Betley, L. Fraser, and M. Bauer, Ultra-high-throughput microbial community analysis on the Illumina HiSeq and MiSeq platforms, ISME J., 6(2012), No. 8, p. 1621.

    Article  Google Scholar 

  16. S.T. Bates, D. Berg-Lyons, J.G. Caporaso, W.A. Walters, R. Knight, and N. Fierer, Examining the global distribution of dominant archaeal populations in soil, ISME J., 5(2011), No. 5, p. 908.

    Article  Google Scholar 

  17. R.C. Edgar, Search and clustering orders of magnitude faster than BLAST, Bioinformatics, 26(2010), No. 19, p. 2460.

    Article  Google Scholar 

  18. Q. Wang, G.M. Garrity, J.M. Tiedje, and J.R. Cole, Naïve Bayesian classifier for rapid assignment of rRNA sequences into the new bacterial taxonomy, Appl. Environ. Microbiol., 73(2007), No. 16, p. 5261.

    Article  Google Scholar 

  19. M.J. Leahy and M.P. Schwarz, Modelling jarosite precipitation in isothermal chalcopyrite bioleaching columns, Hydrometallurgy, 98(2009), No. 1, p. 181.

    Article  Google Scholar 

  20. T.V. Ojumu and J. Petersen, The kinetics of ferrous ion oxidation by Leptospirillum ferriphilum in continuous culture: the effect of pH, Hydrometallurgy, 106(2011), No. 1-2, p. 5.

    Article  Google Scholar 

  21. H.B. Zhou, R. Zhang, P. Hu, W.M. Zeng, Y. Xie, C. Wu, and G.Z. Qiu, Isolation and characterization of Ferroplasma thermophilum sp. nov., a novel extremely acidophilic, moderately thermophilic archaeon and its role in bioleaching of chalcopyrite, J. Appl. Microbiol., 105(2008), No. 2, p. 591.

    Article  Google Scholar 

  22. Y.S. Zhang, W.Q. Qin, J. Wang, S.J. Zhen, C.R. Yang, J.W. Zhang, S.S. Nai, and G.Z. Qiu, Bioleaching of chalcopyrite by pure and mixed culture, Trans. Nonferrous Met. Soc. China, 18(2008), No. 6, p. 1491.

    Article  Google Scholar 

  23. L.X. Xia, L. Tang, J.L. Xia, C. Yin, L.Y. Cai, X.J. Zhao, Z.Y. Nie, J.S. Liu, and G.Z. Qiu, Relationships among bioleaching performance, additional elemental sulfur, microbial population dynamics and its energy metabolism in bioleaching of chalcopyrite, Trans. Nonferrous Met. Soc. China, 22(2012), No. 1, p. 192.

    Article  Google Scholar 

  24. X.D. Hao, Y.L. Liang, H.Q. Yin, L.Y. Ma, Y.H. Xiao, Y.Z. Liu, G.Z. Qiu, and X.D. Liu, The effect of potential heap construction methods on column bioleaching of copper flotation tailings containing high levels of fines by mixed cultures, Miner. Eng., 98(2016), p. 279.

    Article  Google Scholar 

  25. Y. Ghorbani, J.P. Franzidis, and J. Petersen, Heap leaching technology—current state, innovations, and future directions: a review, Miner. Process. Extr. Metall. Rev., 37(2016), No. 2, p. 73.

    Google Scholar 

  26. T.J. Harvey and M. Bath, Biomining, Edited by D.E. Rawlings and D.B. Johnson, Springer Berlin-Heidelberg, Berlin, 2007, p. 97.

Download references

Acknowledgements

This work was financially supported by the Major State Basic Research and Development Program of China (No. 2010CB630901), the National High-Tech Research and Development Program of China (No. 2012AA061502), and the National Natural Science Foundation of China (Nos. 41573072 and 31570113).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Yi-li Liang or Xue-duan Liu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hao, Xd., Liang, Yl., Yin, Hq. et al. Thin-layer heap bioleaching of copper flotation tailings containing high levels of fine grains and microbial community succession analysis. Int J Miner Metall Mater 24, 360–368 (2017). https://doi.org/10.1007/s12613-017-1415-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-017-1415-4

Keywords

Navigation