Abstract
TiN coated and uncoated tools were used to conduct the dry cutting temperatures for AISI 304 stainless steel. Effects of cutting variables on cutting temperatures were investigated using single factor experiment method. The optimal cutting parameters of cutting temperatures were obtained through orthogonal experiment method. The forming process and temperature distribution of chips were analyzed using finite element method (FEM). The results show that cutting temperature generally increases with the increase of cutting speed and feed rate. When depth of cut increases at the range of 0.8-1.5 mm, the cutting temperature increases firstly and decreases subsequently. And the cutting temperature of TiN coated tool is lower than that of uncoated tool. The optimal parameters of cutting temperature are obtained by orthogonal experiment, which is A1B1C3. The highest temperature appears on the second deformation zone by the simulation.
Similar content being viewed by others
References
Abukhshim, N. A., Mativenga, P. T., and Sheikh, M. A., “Heat Generation and Temperature Prediction in Metal Cutting: A Review and Implications for High Speed Machining,” International Journal of Machine Tools and Manufacture, Vol. 46, No. 7, pp. 782–800, 2006.
Selvaraj, D. P., Chandramohan, P., and Mohanraj, M., “Optimization of Surface Roughness, Cutting Force and Tool Wear of Nitrogen Alloyed Duplex Stainless Steel in a Dry Turning Process Using Taguchi Method,” Measurement, Vol. 49, pp. 205–215, 2014.
Shashanka, R., and Chaira, D., “Optimization of Milling Parameters for the Synthesis of Nano-Structured Duplex and Ferritic Stainless Steel Powders by High Energy Planetary Milling,” Powder Technology, Vol. 278, pp. 35–45, 2015.
Martin, M., Weber, S., Izawa, C., Wagner, S., Pundt, A., and Theisen, W., “Influence of Machining-Induced Martensite on Hydrogen-Assisted Fracture of AISI Type 304 Austenitic Stainless Steel,” International Journal of Hydrogen Energy, Vol. 36, No. 17, pp. 11195–11206, 2011.
Kulkarni, A. P., Joshi, G. G., and Sargade, V. G., “Performance of PVD AlTiCrN Coating during Machining of Austenitic Stainless Steel,” Surface Engineering, Vol. 29, No. 5, pp. 402–407, 2013.
Kulkarni, A. P., Joshi, G. G., Karekar, A., and Sargade, V. G., “Investigation on Cutting Temperature and Cutting Force in Turning AISI 304 Austenitic Stainless Steel Using AlTiCrN Coated Carbide Insert,” International Journal of Machining and Machinability of Materials, Vol. 15, Nos. 3-4, pp. 147–156, 2014.
Kulkarni, A. P., Joshi, G. G., and Sargade, V. G., “Dry Turning of AISI 304 Austenitic Stainless Steel Using AlTiCrN Coated Insert Produced by HPPMS Technique,” Procedia Engineering, Vol. 64, pp. 737–746, 2013.
Zhang, S., Liu, Z., and Liu, J., “Calculating Transient Temperature Distribution of Single-Coated Tool in High Speed Cutting,” Chinese Journal of Mechanical Engineering, Vol. 46, No. 1, pp. 187–193, 2010.
Xie, J., Luo, M., Wu, K., and Yang, L., “Micro-Grinding of Micro-Grooved Rake Surface of CBN Cutter Influencing Dry Cutting Temperature,” Journal of Mechanical Engineering, Vol. 11, pp. 192–197, 2014.
Soler, D., Aristimuño, P., Garay, A., and Arrazola, P. J., “Uncertainty of Temperature Measurements in Dry Orthogonal Cutting of Titanium Alloys,” Infrared Physics & Technology, Vol. 71, pp. 208–216, 2015.
Chagas, G. M. P., Barbosa, P. A., Barbosa, C. A., and Machado, I. F., “Thermal Analysis of the Chip Formation in Austenitic Stainless Steel,” Procedia CIRP, Vol. 8, pp. 293–298, 2013.
Akbar, F., Mativenga, P. T., and Sheikh, M. A., “An Evaluation of Heat Partition in the High-Speed Turning of AISI/SAE 4140 Steel with Uncoated and TiN-Coated Tools,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 222, No. 7, pp. 759–771, 2008.
El Hakim, M. A., Shalaby, M. A., Veldhuis, S. C., and Dosbaeva, G. K., “Effect of Secondary Hardening on Cutting Forces, Cutting Temperature, and Tool Wear in Hard Turning of High Alloy Tool Steels,” Measurement, Vol. 65, pp. 233–238, 2015.
Mulser, M., Veltl, G., and Petzoldt, F., “Development of Magnetic/Non-Magnetic Stainless Steel Parts Produced by Two-Component Metal Injection Molding,” Int. J. Precis. Eng. Manuf., Vol. 17, No. 3, pp. 347–353, 2016.
Mertens, A. J. and Senthilvelan, S., “Durability of Polymer Gear-Paired with Steel Gear Manufactured by Wire Cut Electric Discharge Machining and Hobbing,” Int. J. Precis. Eng. Manuf., Vol. 17, No. 2, pp. 181–188, 2016.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
He, HB., Li, HY., Yang, J. et al. A study on major factors influencing dry cutting temperature of AISI 304 stainless steel. Int. J. Precis. Eng. Manuf. 18, 1387–1392 (2017). https://doi.org/10.1007/s12541-017-0165-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12541-017-0165-6