Skip to main content
Log in

A study on major factors influencing dry cutting temperature of AISI 304 stainless steel

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

TiN coated and uncoated tools were used to conduct the dry cutting temperatures for AISI 304 stainless steel. Effects of cutting variables on cutting temperatures were investigated using single factor experiment method. The optimal cutting parameters of cutting temperatures were obtained through orthogonal experiment method. The forming process and temperature distribution of chips were analyzed using finite element method (FEM). The results show that cutting temperature generally increases with the increase of cutting speed and feed rate. When depth of cut increases at the range of 0.8-1.5 mm, the cutting temperature increases firstly and decreases subsequently. And the cutting temperature of TiN coated tool is lower than that of uncoated tool. The optimal parameters of cutting temperature are obtained by orthogonal experiment, which is A1B1C3. The highest temperature appears on the second deformation zone by the simulation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Abukhshim, N. A., Mativenga, P. T., and Sheikh, M. A., “Heat Generation and Temperature Prediction in Metal Cutting: A Review and Implications for High Speed Machining,” International Journal of Machine Tools and Manufacture, Vol. 46, No. 7, pp. 782–800, 2006.

    Article  Google Scholar 

  2. Selvaraj, D. P., Chandramohan, P., and Mohanraj, M., “Optimization of Surface Roughness, Cutting Force and Tool Wear of Nitrogen Alloyed Duplex Stainless Steel in a Dry Turning Process Using Taguchi Method,” Measurement, Vol. 49, pp. 205–215, 2014.

    Article  Google Scholar 

  3. Shashanka, R., and Chaira, D., “Optimization of Milling Parameters for the Synthesis of Nano-Structured Duplex and Ferritic Stainless Steel Powders by High Energy Planetary Milling,” Powder Technology, Vol. 278, pp. 35–45, 2015.

    Article  Google Scholar 

  4. Martin, M., Weber, S., Izawa, C., Wagner, S., Pundt, A., and Theisen, W., “Influence of Machining-Induced Martensite on Hydrogen-Assisted Fracture of AISI Type 304 Austenitic Stainless Steel,” International Journal of Hydrogen Energy, Vol. 36, No. 17, pp. 11195–11206, 2011.

    Article  Google Scholar 

  5. Kulkarni, A. P., Joshi, G. G., and Sargade, V. G., “Performance of PVD AlTiCrN Coating during Machining of Austenitic Stainless Steel,” Surface Engineering, Vol. 29, No. 5, pp. 402–407, 2013.

    Article  Google Scholar 

  6. Kulkarni, A. P., Joshi, G. G., Karekar, A., and Sargade, V. G., “Investigation on Cutting Temperature and Cutting Force in Turning AISI 304 Austenitic Stainless Steel Using AlTiCrN Coated Carbide Insert,” International Journal of Machining and Machinability of Materials, Vol. 15, Nos. 3-4, pp. 147–156, 2014.

    Article  Google Scholar 

  7. Kulkarni, A. P., Joshi, G. G., and Sargade, V. G., “Dry Turning of AISI 304 Austenitic Stainless Steel Using AlTiCrN Coated Insert Produced by HPPMS Technique,” Procedia Engineering, Vol. 64, pp. 737–746, 2013.

    Article  Google Scholar 

  8. Zhang, S., Liu, Z., and Liu, J., “Calculating Transient Temperature Distribution of Single-Coated Tool in High Speed Cutting,” Chinese Journal of Mechanical Engineering, Vol. 46, No. 1, pp. 187–193, 2010.

    Article  Google Scholar 

  9. Xie, J., Luo, M., Wu, K., and Yang, L., “Micro-Grinding of Micro-Grooved Rake Surface of CBN Cutter Influencing Dry Cutting Temperature,” Journal of Mechanical Engineering, Vol. 11, pp. 192–197, 2014.

    Article  Google Scholar 

  10. Soler, D., Aristimuño, P., Garay, A., and Arrazola, P. J., “Uncertainty of Temperature Measurements in Dry Orthogonal Cutting of Titanium Alloys,” Infrared Physics & Technology, Vol. 71, pp. 208–216, 2015.

    Article  Google Scholar 

  11. Chagas, G. M. P., Barbosa, P. A., Barbosa, C. A., and Machado, I. F., “Thermal Analysis of the Chip Formation in Austenitic Stainless Steel,” Procedia CIRP, Vol. 8, pp. 293–298, 2013.

    Article  Google Scholar 

  12. Akbar, F., Mativenga, P. T., and Sheikh, M. A., “An Evaluation of Heat Partition in the High-Speed Turning of AISI/SAE 4140 Steel with Uncoated and TiN-Coated Tools,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 222, No. 7, pp. 759–771, 2008.

    Article  Google Scholar 

  13. El Hakim, M. A., Shalaby, M. A., Veldhuis, S. C., and Dosbaeva, G. K., “Effect of Secondary Hardening on Cutting Forces, Cutting Temperature, and Tool Wear in Hard Turning of High Alloy Tool Steels,” Measurement, Vol. 65, pp. 233–238, 2015.

    Article  Google Scholar 

  14. Mulser, M., Veltl, G., and Petzoldt, F., “Development of Magnetic/Non-Magnetic Stainless Steel Parts Produced by Two-Component Metal Injection Molding,” Int. J. Precis. Eng. Manuf., Vol. 17, No. 3, pp. 347–353, 2016.

    Article  Google Scholar 

  15. Mertens, A. J. and Senthilvelan, S., “Durability of Polymer Gear-Paired with Steel Gear Manufactured by Wire Cut Electric Discharge Machining and Hobbing,” Int. J. Precis. Eng. Manuf., Vol. 17, No. 2, pp. 181–188, 2016.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sung-ki Lyu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

He, HB., Li, HY., Yang, J. et al. A study on major factors influencing dry cutting temperature of AISI 304 stainless steel. Int. J. Precis. Eng. Manuf. 18, 1387–1392 (2017). https://doi.org/10.1007/s12541-017-0165-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-017-0165-6

Keywords

Navigation