Skip to main content
Log in

Optimal pricing and production lot-size policies in imperfect production system with price-sensitive demand, reworking, scrap, and sales return

  • Original Paper
  • Published:
Operational Research Aims and scope Submit manuscript

Abstract

In this paper, optimal pricing and the production lot size in the defective production system, price-sensitive demand, reworking, scrap, and sales returns in a third-order equation are considered. However, to the best of my knowledge, no authors have developed models for optimal pricing and production lot size policies in an imperfect production system with reworking, scrap, and sales returns in a third-order equation. Two models are developed: the first model is used to assess the optimal cycle time for formulating the price-breakeven point, and the second model is used to determine the optimal price and production lot size policies with two decision variables for a single-stage imperfect production scheme. The objective here is to obtain optimum pricing and the optimal production lot size in an imperfect production system with respect to maximizing overall profit. The price-breakeven point and profit maximization are considered in the study. Furthermore, this study shows that the price per unit increases as the quantity decreases. A mathematical model is established, and a technique for identifying the best solution is developed. A numerical example is solved, and a sensitivity analysis is conducted to investigate the impact of several factors on the ideal solution. Microsoft Visual Basic 6.0 is used to code the model's outcome validation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  • Adak S, Mahapatra GS (2022) Imperfect production in three-layer supply chain systems incorporating deterioration and screening effect. Sci Iran. 29(5):2610–2627

    Google Scholar 

  • Barman D, Mahata GC (2021) A single-manufacturing multi-retailer integrated inventory model for items with imperfect quality, price sensitive demand and planed back orders. RAIRO Oper Res 55:3459–3491

    Article  Google Scholar 

  • Cardenas-Barron L (2009) Economic production quantity with rework process at a single stage manufacturing system with planned backorders. Comput Ind Eng 57(3):1105–1113

    Article  Google Scholar 

  • Chen X, Wu S, Wang X, Li D (2019) Optimal pricing strategy for the perishable food supply chain. Int J Prod Res 57(9):2755–2768

    Article  Google Scholar 

  • Chiu Y (2003) Determining the optimal lot size for the finite production model with random defective rate, the rework process, and backlogging. Eng Optim 35(4):427–437

    Article  Google Scholar 

  • Chiu SW, Ting CK, Chiu YSP (2007) Optimal production lot sizing with reworking scrap rate and service level constraint. Math Comput Model 46(3-4):535–549

  • Das Roy M, Sana SS (2022) The return and remanufacturing rates in a multi-stage green supply chain system with rework, variable shipping cost and ordering cost reduction. Int J Syst Sci Oper Logist. 10(1):2113174

    Google Scholar 

  • Feng LTJ, Zhou E (2022) Pricing and lot-sizing decisions on buy-now-and-pay-later installments through a product life cycle. Eur J Oper Res. https://doi.org/10.1016/j.rjor.2022.08.010

    Article  Google Scholar 

  • Gautam P, Maheshwari S, Hasan A, Kausar A, Jaggi CK (2022) Optimal Inventory strategies for an imperfect production system with advertisement and price relevant demand under rework operation for defectives. RAIRO Oper Res 56:183–197

    Article  Google Scholar 

  • Hayek A, Salameh M (2000) Production lot sizing with the reworking of imperfect quality items produced. Prod Plan Control 12(6):584–590

    Article  Google Scholar 

  • Hejazi MR, Tsou J, Barzoki S (2008) Optimal lot size of epq model considering imperfect and defective products. J Ind Eng Int 4(7):59–68

    Google Scholar 

  • Jamal AMM, Sarker BR, Mondal S (2004) Optimal manufacturing batch size with rework process at a single stage production system. Comput Ind Eng 47:77–89

    Article  Google Scholar 

  • Kannan A, Kishore BS, Jaggi CK (2020) Inventory and pricing decision for imperfect quality items with inspection errors, sales returns and partially back-orders under inflation. RAIRO Oper Res 54:287–306

    Article  Google Scholar 

  • Khouja M, Mehrez A (1994) An economic production lot size model with imperfect quality and variable production rate’. J Oper Res Soc 45(12):1405–1417

    Article  Google Scholar 

  • Krishnamoorthi C, Panayappan S (2012) An EPQ model with reworking of imperfect production items and shortages. Int J Manag Sci Eng Manag 3(3):220–228

    Google Scholar 

  • Krishnamoorthi C, Panayappan S (2013) An EPQ model for an imperfect production system with rework and shortages. Int J Oper Res 17(1):104–124

    Article  Google Scholar 

  • Kuraie VC, Padiyar SVS, Bhagat N, Singh SR, Katariya C (2021) Imperfect production process in an integrated inventory system having multivariable demand with limited storage capacity. Des Eng 9:1505–1527

    Google Scholar 

  • Madhusudan D, Banu A, Mondal SK (2022) Imperfect production inventory model for green products considering learning effect on screening process under advertisement dependent credit period. J Ind Manag Opt. https://doi.org/10.3934/jimo-2022182

    Article  Google Scholar 

  • Mor B (2023) Single machine scheduling problems involving job-dependent step-deterioration dates and job rejection. Oper Res 23(1):10

    Google Scholar 

  • Ojha R, Sarker BD, Biswas P (2007) An optimal batch size for an imperfect production system with quality assurance and rework. Int J Prod Res 45:3191–3214

    Article  Google Scholar 

  • Porteus EL (1986) Optimal Lot sizing, process quality improvement and setup cost reduction. Oper Res 34(1):137–144

    Article  Google Scholar 

  • Rosenblatt M, Lee H (1986) Economic production cycles with imperfect production processes. IIE Trans 18(1):48–55

    Article  Google Scholar 

  • Saha S, Banaszak Z, Bocewicz G, Nielsen IE (2022) Pricing and quality competition for substitutable green products with a common retailer. Oper Res 22:3713–3746

    Google Scholar 

  • Salameh MK, Jaber MY (2001) Economic production quantity model for item with imperfect quality. Int J Prod Econ 64(1–3):59–64

    Google Scholar 

  • Sana SS (2020a) A structural mathematical model on two echelon supply chain system. Ann Oper Res 315(2):1–29

    Google Scholar 

  • Sana SS (2020b) Price competition between green and non green products under corporate social responsible firm. J Retail Consum Serv 55:102118

    Article  Google Scholar 

  • Sana SS (2022) Sale through dual channel retailing system—a mathematical approach. Sustain Anal Model. 2:100008

    Google Scholar 

  • Sivashankari CK (2019) Imperfect production system with rework of regular production with sales returns by customers and buffer stock. Int J Appl Manag Sci. 11(2):171–183

    Article  Google Scholar 

  • Sivashankari CK, Panayappan S (2013) Production inventory model with reworking of imperfect production, scrap and shortages. Int J Manag Sci Eng Manag 9(1):9–20

    Google Scholar 

  • Taleizadeh AA, Aliabadi L, Thaichon P (2022) A sustainable inventory system with price-sensitive demand and carbon emissions under partial trade credit and partial backordering. Oper Res 22:4471–4516

    Google Scholar 

  • Xanthopoulos AS, Vlastos S, Koulouriotis DE (2022) Coordinating production, inspection and maintenance decisions in a stochastic manufacturing system with deterioration failures. Oper Res 22:5707–5732

    Google Scholar 

  • Yoo SH, Kim DS, Park MS (2009) Economic production quantity model with imperfect quality items two way imperfect inspection and sales return. Int J Prod Econ 121(1):255–265

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to C. K. Sivashankari.

Ethics declarations

Conflict of interest

There is no conflict of interest in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sivashankari, C.K., Valarmathi, R. Optimal pricing and production lot-size policies in imperfect production system with price-sensitive demand, reworking, scrap, and sales return. Oper Res Int J 23, 43 (2023). https://doi.org/10.1007/s12351-023-00779-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12351-023-00779-5

Keywords

Navigation