Skip to main content
Log in

Synthesis of uniform two-dimensional MoS2 films via thermal evaporation

  • Research Article
  • Published:
Nano Research Aims and scope Submit manuscript

Abstract

Two-dimensional (2D) molybdenum disulfide (MoS2) holds great potential for various applications such as electronic devices, catalysis, lubrication, anti-corrosion and so on. Thermal evaporation is a versatile thin film deposition technique, however, the conventional thermal evaporation techniques face challenges in producing uniform thin films of MoS2 due to its high melting temperature of 1375 °C. As a result, only thick and rough MoS2 films can be obtained using these methods. To address this issue, we have designed a vacuum thermal evaporation system specifically for large-scale preparation of MoS2 thin films. By using K2MoS4 as the precursor, we achieved reliable deposition of uniform polycrystalline MoS2 thin films with a size of 50 mm × 50 mm and controllable thickness ranging from 0.8 to 2.4 nm. This approach also allows for patterned deposition of MoS2 using shadow masks and sequential deposition of MoS2 and tungsten disulfide (WS2), similar to conventional thermal evaporation techniques. Moreover, we have demonstrated the potential applications of the obtained MoS2 thin films in field effect transistors (FETs), memristors and electrocatalysts for hydrogen evolution reaction (HER).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Wu, F.; Tian, H.; Shen, Y.; Hou, Z.; Ren, J.; Gou, G. Y.; Sun, Y. B.; Yang, Y.; Ren, T. L. Vertical MoS2 transistors with sub-1-nm gate lengths. Nature 2022, 603, 259–264.

    Article  ADS  CAS  PubMed  Google Scholar 

  2. Zheng, L.; Wang, X. W.; Jiang, H. J.; Xu, M. Z.; Huang, W.; Liu, Z. Recent progress of flexible electronics by 2D transition metal dichalcogenides. Nano Res. 2021, 15, 2413–2432.

    Article  ADS  Google Scholar 

  3. Choi, M.; Bae, S. R.; Hu, L.; Hoang, A. T.; Kim, S. Y.; Ahn, J. H. Full-color active-matrix organic light-emitting diode display on human skin based on a large-area MoS2 backplane. Sci. Adv. 2020, 6, eabb5898.

    Article  ADS  CAS  PubMed  PubMed Central  Google Scholar 

  4. Zhang, J. Y.; Jiang, D.; Wang, D. S.; Yu, Q. L.; Bai, Y. Y.; Cai, M. R.; Weng, L. J.; Zhou, F.; Liu, W. M. MoS2 lubricating film meets supramolecular gel: A novel composite lubricating system for space applications. ACS Appl. Mater. Interfaces 2021, 13, 58036–58047.

    Article  CAS  PubMed  Google Scholar 

  5. Liu, L. N.; Wu, J. X.; Wu, L. Y.; Ye, M.; Liu, X. Z.; Wang, Q.; Hou, S. Y.; Lu, P. F.; Sun, L. F.; Zheng, J. Y. et al. Phase-selective synthesis of 1T′ MoS2 monolayers and heterophase bilayers. Nat. Mater. 2018, 17, 1108–1114.

    Article  ADS  CAS  PubMed  Google Scholar 

  6. Liu, M. M.; Zhang, C. Y.; Han, A. L.; Wang, L.; Sun, Y. J.; Zhu, C. N.; Li, R.; Ye, S. Modulation of morphology and electronic structure on MoS2-based electrocatalysts for water splitting. Nano Res. 2022, 15, 6862–6887.

    Article  ADS  CAS  Google Scholar 

  7. Niu, S. W.; Cai, J. Y.; Wang, G. M. Two-dimensional MoS2 for hydrogen evolution reaction catalysis: The electronic structure regulation. Nano Res. 2020, 14, 1985–2002.

    Article  Google Scholar 

  8. Aleithan, S. H.; Al-Amer, K.; Alabbad, Z. H.; Khalaf, M. M.; Alam, K.; Alhashem, Z.; Abd El-Lateef, H. M. Highly scalable synthesis of MoS2 thin films for carbon steel coatings: Influence of synthetic route on the nanostructure and corrosion performance. J. Mater. Res. Technol. 2023, 23, 1239–1251.

    Article  CAS  Google Scholar 

  9. Joseph, A.; Vijayan, A. S.; Shebeeb, C. M.; Akshay, K. S.; John Mathew, K. P.; Sajith, V. A review on tailoring the corrosion and oxidation properties of MoS2-based coatings. J. Mater. Chem. A 2023, 11, 3172–3209.

    Article  CAS  Google Scholar 

  10. Liu, M. J.; Liao, J.; Liu, Y.; Li, L. Y.; Wen, R. J.; Hou, T. Y.; Ji, R.; Wang, K. L.; Xing, Z. G.; Zheng, D. et al. Periodical ripening for MOCVD growth of large 2D transition metal dichalcogenide domains. Adv. Funct. Mater. 2023, 33, 2212773.

    Article  CAS  Google Scholar 

  11. Abdullah, N.; Muzakir, S. K.; Shaafi, N. F.; Abdul Kadir, M. Z.; Mohamed, R. Characterizations of MoS2 nanosphere fabricated using vacuum thermal evaporation at steady and rapid heating. Mater. Today: Proc. 2023, 75, 10–15.

    CAS  Google Scholar 

  12. Balendhran, S.; Ou, J. Z.; Bhaskaran, M.; Sriram, S.; Ippolito, S.; Vasic, Z.; Kats, E.; Bhargava, S.; Zhuiykov, S.; Kalantar-Zadeh, K. Atomically thin layers of MoS2 via a two step thermal evaporation-exfoliation method. Nanoscale 2012, 4, 461–166.

    Article  ADS  CAS  PubMed  Google Scholar 

  13. Sivarajan, S.; Padmanabhan, R. Characterization of thermally evaporated MoS2 thin film coatings. Mater. Today: Proc. 2016, 3, 2532–2536.

    Google Scholar 

  14. Tang, L.; Li, T.; Luo, Y. T.; Feng, S. M.; Cai, Z. Y.; Zhang, H.; Liu, B. L.; Cheng, H. M. Vertical chemical vapor deposition growth of highly uniform 2D transition metal dichalcogenides. ACS Nano 2020, 14, 4646–4653.

    Article  CAS  PubMed  Google Scholar 

  15. Barreau, N.; Bernède, J. C. MoS2 textured films grown on glass substrates through sodium sulfide based compounds. J. Phys. D: Appl. Phys. 2002, 35, 1197–1204.

    Article  ADS  CAS  Google Scholar 

  16. Zhou, H. Q.; Yu, F.; Liu, Y. Y.; Zou, X. L.; Cong, C. X.; Qiu, C. Y.; Yu, T.; Yan, Z.; Shen, X. N.; Sun, L. F. et al. Thickness-dependent patterning of MoS2 sheets with well-oriented triangular pits by heating in air. Nano Res. 2013, 6, 703–711.

    Article  CAS  Google Scholar 

  17. Baker, M. A.; Gilmore, R.; Lenardi, C.; Gissler, W. XPS investigation of preferential sputtering of S from MoS2 and determination of MoSx stoichiometry from Mo and S peak positions. Appl. Surf. Sci. 1999, 150, 255–262.

    Article  ADS  CAS  Google Scholar 

  18. Voiry, D.; Mohite, A.; Chhowalla, M. Phase engineering of transition metal dichalcogenides. Chem. Soc. Rev. 2015, 44, 2702–2712.

    Article  CAS  PubMed  Google Scholar 

  19. Sirota, B.; Glavin, N.; Voevodin, A. A. Room temperature magnetron sputtering and laser annealing of ultrathin MoS2 for flexible transistors. Vacuum 2019, 160, 133–138.

    Article  ADS  CAS  Google Scholar 

  20. Xu, R. J.; Jang, H.; Lee, M. H.; Amanov, D.; Cho, Y.; Kim, H.; Park, S.; Shin, H. J.; Ham, D. Vertical MoS2 double-layer memristor with electrochemical metallization as an atomic-scale synapse with switching thresholds approaching 100 mV. Nano Lett. 2019, 19, 2411–2417.

    Article  ADS  CAS  PubMed  Google Scholar 

  21. Naqi, M.; Kang, M. S.; Liu, N.; Kim, T.; Baek, S.; Bala, A.; Moon, C.; Park, J.; Kim, S. Multilevel artificial electronic synaptic device of direct grown robust MoS2 based memristor array for in-memory deep neural network. npj 2D Mater. Appl. 2022, 6, 53.

    Article  CAS  Google Scholar 

  22. Pi, S.; Li, C.; Jiang, H.; Xia, W. W.; Xin, H. L.; Yang, J. J.; Xia, Q. F. Memristor crossbar arrays with 6-nm half-pitch and 2-nm critical dimension. Nat. Nanotechnol. 2019, 14, 35–39.

    Article  ADS  CAS  PubMed  Google Scholar 

  23. Xie, J. F.; Qu, H. C.; Xin, J. P.; Zhang, X. X.; Cui, G. W.; Zhang, X. D.; Bao, J.; Tang, B.; Xie, Y. Defect-rich MoS2 nanowall catalyst for efficient hydrogen evolution reaction. Nano Res. 2017, 10, 1178–1188.

    Article  CAS  Google Scholar 

  24. Xie, J. F.; Zhang, H.; Li, S.; Wang, R. X.; Sun, X.; Zhou, M.; Zhou, J. F.; Lou, X. W.; Xie, Y. Defect-rich MoS2 ultrathin nanosheets with additional active edge sites for enhanced electrocatalytic hydrogen evolution. Adv. Mater. 2013, 25, 5807–5813.

    Article  CAS  PubMed  Google Scholar 

  25. Deng, S. J.; Luo, M.; Ai, C. Z.; Zhang, Y.; Liu, B.; Huang, L.; Jiang, Z.; Zhang, Q. H.; Gu, L.; Lin, S. W. et al. Synergistic doping and intercalation: Realizing deep phase modulation on MoS2 arrays for high-efficiency hydrogen evolution reaction. Angew. Chem., Int. Ed. 2019, 58, 16289–16296.

    Article  CAS  Google Scholar 

  26. Gong, J.; Zhang, Z. Y.; Zeng, Z. P.; Wang, W. J.; Kong, L. X.; Liu, J. Y.; Chen, P. Graphene quantum dots assisted exfoliation of atomically-thin 2D materials and as-formed 0D/2D van der Waals heterojunction for HER. Carbon 2021, 184, 554–561.

    Article  CAS  Google Scholar 

  27. Joyner, J.; Oliveira, E. F.; Yamaguchi, H.; Kato, K.; Vinod, S.; Galvao, D. S.; Salpekar, D.; Roy, S.; Martinez, U.; Tiwary, C. S. et al. Graphene supported MoS2 structures with high defect density for an efficient HER electrocatalysts. ACS Appl. Mater. Interfaces 2020, 12, 12629–12638.

    Article  CAS  PubMed  Google Scholar 

  28. Wang, S. H.; Wang, L. L.; Xie, L. B.; Zhao, W. W.; Liu, X.; Zhuang, Z. C.; Zhuang, Y. L.; Chen, J.; Liu, S. J.; Zhao, Q. Dislocation-strained MoS2 nanosheets for high-efficiency hydrogen evolution reaction. Nano Res. 2022, 15, 4996–5003.

    Article  ADS  CAS  Google Scholar 

  29. Cordova, A.; Blanchard, P.; Lancelot, C.; Frémy, G.; Lamonier, C. Probing the nature of the active phase of molybdenum-supported catalysts for the direct synthesis of methylmercaptan from syngas and H2S. ACS Catal. 2015, 5, 2966–2981.

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Natural Science Foundation of China (No. 22105114), China Postdoctoral Science Foundation (No. 2020TQ0163), Tsinghua-Toyota Joint Research Fund and Tsinghua-Jiangyin Innovation Special Fund (No. 2022JYTH01).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Xue-Wei Lu or Liying Jiao.

Electronic Supplementary Material

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lu, XW., Li, Z., Yang, CK. et al. Synthesis of uniform two-dimensional MoS2 films via thermal evaporation. Nano Res. 17, 3217–3223 (2024). https://doi.org/10.1007/s12274-023-6114-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12274-023-6114-z

Keywords

Navigation