Abstract
Considering that conventional experiment methods are time-consuming, laborious and expensive, on the premise of understanding the rock fragmentation mechanism of disc cutter cutting and laser drilling respectively, a novel simulation modeling method of rock breaking of tunnel boring machines (TBM) disc cutters assisted with the laser is proposed. The method includes two-step modeling features: 1) in the first step, a finite element model of laser drilling is established in ANSYS, and then the morphology of a single hole and fissures can be predicted using the birth and death element method; 2) in the second step, a rock finite element model with multiple holes is reconstructed in HyperMesh, where the holes with a given hole spacing n have the same shape as the first step; then, ANSYS/LS-DYNA is used to carry out the simulation analysis, thereby indirectly simulating rock breaking process of TBM cutters assisted with laser. Finally, to demonstrate the applicability of the method, a simulation case study is carried out and the obtained values such as cutting force, the amount of rock breaking, and specific energy consumption are according with theoretical expectations. It can be seen that this paper provides an economical and feasible solution for the study of laser-assisted rock breaking.
Similar content being viewed by others
References
Areias P, Rabczuk T (2017) Steiner-point free edge cutting of tetrahedral meshes with applications in fracture. Finite Elements in Analysis & Design 132:27–41, DOI: https://doi.org/10.1016/j.finel.2017.05.001
Choi SO, Lee SJ (2015) Three-dimensional numerical analysis of the rock-cutting behavior of a disc cutter using particle flow code. KSCE Journal of Civil Engineering 19(5):1129–1138, DOI: https://doi.org/10.1007/s12205-013-0622-4
Choi SO, Lee SJ (2016) Numerical study to estimate the cutting power on a disc cutter in jointed rock mass. KSCE Journal of Civil Engineering 20(1):440–451, DOI: https://doi.org/10.1007/s12205-015-2265-0
Deng R, Liu JP, Kang MQ, Zhang WT (2022) Simulation and experimental research of laser scanning breaking granite. Optics Communications 502:127403, DOI: https://doi.org/10.1016/J.OPTCOM.2021.127403
Geng Q, Wei ZY, Ren JH (2017) New rock material definition strategy for FEM simulation of the rock cutting process by TBM disc cutters. Tunnelling and Underground Space Technology Incorporating Trenchless Technology Research 65(1):179–186, DOI: https://doi.org/10.1016/j.tust.2017.03.001
Goswami S, Anitescu C, Chakraborty S, Rabczuk T (2020) Transfer learning enhanced physics informed neural network for phase-field modeling of fracture. Theoretical and Applied Fracture Mechanics 106:102447, DOI: https://doi.org/10.1016/j.tafmec.2019.102447
Hamidi JK, Shahriar K, Rezai B, Rostami J (2010) Performance prediction of hard rock TBM using Rock Mass Rating (RMR) system. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 25(4):333–345, DOI: https://doi.org/10.1016/j.tust.2010.01.008
Han Y, Fang Y, Damian PS, Sameeh IB (2019) Thermal/mechanical interaction in laser perforation process: Numerical-model buildup and parametric study. SPE Journal 24:2097–2110, DOI: https://doi.org/10.2118/183836-PA
Heydari S, Hamidi JK, Monjezi M, Eftekhari A (2019) An investigation of the relationship between muck geometry, TBM performance, and operational parameters: A case study in Golab II water transfer tunnel. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research 88:73–86, DOI: https://doi.org/10.1016/j.tust.2018.11.043
Hu MX, Bai Y, Chen HW, Lu B, Bai J (2018) Engineering characteristics of laser perforation with a high power fiber laser in oil and gas wells. Infrared Physics and Technology 92:103–108, DOI: https://doi.org/10.1016/j.infrared.2018.05.014
Jamali S, Wittig V, Börner J, Bracke R, Ostendorf A (2019) Application of high powered Laser Technology to alter hard rock properties towards lower strength materials for more efficient drilling, mining, and Geothermal Energy production. Geomechanics for Energy and the Environment 20:100112, DOI: https://doi.org/10.1016/j.gete.2019.01.001
Labra C, Rojek J, Oñate E (2017) Discrete/finite element modelling of rock cutting with a TBM disc cutter. Rock Mechanics and Rock Engineering 50(3):621–638, DOI: https://doi.org/10.1007/s00603-016-1133-7
Li MY, Bin H, Zhang Q, Zhang S, He QK (2019) Investigation on rock breaking for sandstone with high power density laser beam. Optik 180:635–647, DOI: https://doi.org/10.1016/j.ijleo.2018.10.059
Li HY, Du EX (2016) Simulation of rock fragmentation induced by a tunnel boring machine disk cutter. Simulation of Rock Fragmentation Induced by a Tunnel Boring Machine Disk Cutter Advances in Mechanical Engineering 8, DOI: https://doi.org/10.1177/1687814016651557
Li MY, Han B, Zhang SY, Song LX, He QK (2018) Numerical simulation and experimental investigation on fracture mechanism of granite by laser irradiation. Optics and Laser Technology 106:52–60, DOI:https://doi.org/10.1016/j.optlastec.2018.03.016
Li Q, Zhai YL, Huang ZQ, Chen K, Zhang WL, Liang YW (2022) Research on crack cracking mechanism and damage evaluation method of granite under laser action. Optics Communications 506: 127556, DOI: https://doi.org/10.1016/J.OPTCOM.2021.127556
Rabczuk T, Belytschko T (2004) Cracking particles: A simplified meshfree method for arbitrary evolving cracks. International Journal for Numerical Methods in Engineering (13), DOI: https://doi.org/10.1002/nme.1151
Rabczuk T, Zi G, Bordas S, Nguyen-Xuan H (2010) A simple and robust three-dimensional cracking-particle method without enrichment. Computer Methods in Applied Mechanics and Engineering (37): 2437–2455, DOI: https://doi.org/10.1016/j.cma.2010.03.031
Riveiro A, Mejías A, Soto R, Quintero F, Val JD, Boutinguiza M, Lusquiños F, Pardo J, Pou J (2016) CO laser cutting of natural granite. Optics and Laser Technology 76:19–28, DOI: https://doi.org/10.1016/j.optlastec.2015.07.018
Rui FX, Zhao GF (2021) Experimental and numerical investigation of laser-induced rock damage and the implications for laser-assisted rock cutting. International Journal of Rock Mechanics and Mining Sciences 139:104653, DOI: https://doi.org/10.1016/J.IJRMMS.2021.104653
Tumac D, Balci C (2015) Investigations into the cutting characteristics of CCS type disc cutters and the comparison between experimental, theoretical and empirical force estimations. Tunnelling and Underground Space Technology Incorporating Trenchless Technology Research 45(1):84–98, DOI: https://doi.org/10.1016/j.tust.2014.09.009
Wang YJ, Shi YL, Jiang JY, Zhou GQ, Wang ZG (2020) Experimental study on modified specific energy, temperature field and mechanical properties of Xuzhou limestone irradiated by fiber laser. Heat and Mass Transfer 56(1):161–173, DOI: https://doi.org/10.1007/s00231-019-02682-2
Xiao N, Zhou XP, Gong QM (2017) The modelling of rock breakage process by TBM rolling cutters using 3D FEM-SPH coupled method. Tunnelling and Underground Space Technology Incorporating Trenchless Technology Research 61(1):90–103, DOI: https://doi.org/10.1016/j.tust.2016.10.004
Xu HG, Geng Q, Sun ZC, Qi ZC (2021) Full-scale granite cutting experiments using tunnel boring machine disc cutters at different free-face conditions. Tunnelling and Underground Space Technology 108:103719, DOI: https://doi.org/10.1016/J.TUST.2020.103719
Xue YD, Zhou J, Liu C, Mahdi S, Zhang J (2021) Rock fragmentation induced by a TBM disc-cutter considering the effects of joints: A numerical simulation by DEM. Computers and Geotechnics 136: 104230, DOI: https://doi.org/10.1016/J.COMPGEO.2021.104230
Yan F, Gu YF, Wang YJ, Wang CM, Hu XY, Peng HX, Yao ZL, Wang Z, Shen Y (2013) Study on the interaction mechanism between laser and rock during perforation. Optics and Laser Technology 54:303–308, DOI: https://doi.org/10.1016/j.optlastec.2013.06.012
Zhang WL, Huang ZQ, Kang MQ, Shi MJ, Deng R, Yan YH, Zhu QH (2021) Research on multivariate nonlinear regression model of specific energy of rock with laser drilling based on response surface methodology. Optics Communications 489:126865, DOI: https://doi.org/10.1016/J.OPTCOM.2021.126865
Zhang K, Xia YM, Xu ZJ (2011) Effects of confining pressure and cutting sequence on the rock-breaking mechanism by TBM cutter. China Civil Engineering Journal 44(9):100–106, DOI: https://doi.org/10.15951/j.tmgcxb.2011.09.008 (in Chinese)
Zhu XH, Luo YX, Liu WJ (2020) On the rock-breaking mechanism of plasma channel drilling technology. Journal of Petroleum Science and Engineering 194:107356, DOI: https://doi.org/10.1016/j.petrol.2020.107356
Acknowledgments
This work was financially supported by the National Natural Science Foundation of China (51704256, 51804110, 11832016), the Science and Technology Innovation Program of Hunan Province (2021RC2094), Hunan Provincial Natural Science Foundation of China (2020JJ4583, 2017JJ3292), and Scientific Research Fund of Hunan Provincial Education Department (19C1756). The authors would like to thank the editors and reviewers for their hard work and beneficial recommendations on this article.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, K., Liu, W., Yao, X. et al. Investigation on Two-Step Simulation Modeling Method for Rock Breaking by TBM Disc Cutters Assisted with Laser. KSCE J Civ Eng 26, 2966–2978 (2022). https://doi.org/10.1007/s12205-022-2081-2
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12205-022-2081-2