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Effect of surface roughness at elevated temperature and pressure on the oxidation behaviour of co-based alloy

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Abstract

Co-based alloys are promising to offer high-temperature corrosion resistance under extreme environmental conditions. Here, we report a novel approach that exploits the characteristics of the oxidation scale by making the specimens ground at three different levels to compare the effects of surface roughness in the presence and absence of external pressure. At a constant pressure of 2.5 MPa, the influence of surface roughness on the oxidation behaviour at an elevated temperature of 1050°C for 430 h has been investigated via scanning electron microscopy coupled with an energy-dispersive X-ray spectrometer and X-ray diffraction. The results have revealed that for rough surfaces the thickness of the oxide scale with Ra = 76.0 nm is significantly higher compared to a smooth surface with Ra = 13.0 nm. Furthermore, the oxide scale on the rough surface has some micro defects and protrusion compared to smooth surfaces. Besides that, under the applied external pressure and surface roughness, more pressure- and roughness-induced cracks and discontinuity have been observed on the oxide scale.

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Acknowledgements

This study was financially supported by the National Natural Science Foundation of China under Grant No. 51961019, and the Yunnan Province Science Technology Major Project No. 2019ZE001.

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Authors and Affiliations

  1. Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, 650093, China

    Shabir Ali, Rawaid Ali, Taihong Huang, Peng Song & Jiansheng Lu

  2. Department of Metallurgical and Materials Engineering, Middle East Technical University, 06800, Çankaya, Ankara, Turkey

    Muhammad Khan

  3. School of Mechanical Engineering, Northwestern Polytechnical University, Xian, 710072, China

    Muhammad Shahbaz Rafique

  4. Department of Physics, Islamia College Peshawar, Peshawar, 25120, Pakistan

    Muhammad Ibrar

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  1. Shabir Ali
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  2. Rawaid Ali
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  3. Muhammad Khan
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  4. Taihong Huang
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  5. Muhammad Shahbaz Rafique
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  6. Peng Song
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  8. Muhammad Ibrar
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Correspondence to Muhammad Khan.

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Ali, S., Ali, R., Khan, M. et al. Effect of surface roughness at elevated temperature and pressure on the oxidation behaviour of co-based alloy. Bull Mater Sci 47, 55 (2024). https://doi.org/10.1007/s12034-023-03114-y

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