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Welding strength prediction in nuts to sheets joints: machine learning and ANFIS comparative analysis

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Abstract

This study uses machine learning algorithms and the Adaptive Neuro-Fuzzy Inference System (ANFIS) to predict welding strength in DD13 sheet metal joints with AISI 1010 nuts. The objective is to optimize industrial welding processes and improve quality control. The study investigates weld current, time, and hold time as critical input variables for joint integrity. The performance of different ML algorithms, including linear regression, random forest regression, ridge regression, Bayesian regression, K-Nearest Neighbors regression, decision tree regression, and ANFIS, are evaluated. Training and testing data consist of welding parameters and corresponding strength measurements. Performance metrics such as R2 score, mean absolute error (MAE), mean squared error (MSE), and root mean square error (RMSE) are used to assess the predictive capabilities. Random forest regression is the most efficient algorithm, with a high R2 score of 0.992 and minimal errors. ANFIS also exhibits comparable performance, highlighting its efficacy in this context. These findings can be useful for optimizing welding parameters in industrial settings, potentially leading to improved quality control and weld strength, particularly in automotive applications. Using ML and ANFIS, industries can make informed decisions to optimize welding processes and ensure joint integrity, ultimately meeting the rigorous demands of demanding applications.

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Authors and Affiliations

  1. Faculty of Technology, Department of Manufacturing Engineering, Sakarya University of Applied Sciences, Sakarya, 54050, Türkiye

    Bircan Albak

  2. Faculty of Technology, Department of Computer Engineering, Sakarya University of Applied Sciences, Sakarya, Türkiye

    Caner Erden

  3. AI Research and Application Center, Sakarya University of Applied Sciences, Sakarya, Türkiye

    Caner Erden

  4. Maritime Vocational High School, Sakarya University of Applied Sciences, Sakarya, 54050, Türkiye

    Osman Ünal

  5. Faculty of Technology, Department of Mechanical Engineering, Sakarya University of Applied Sciences, Sakarya, 54050, Türkiye

    Nuri Akkaş

  6. Faculty of Technology, Department of Mechatronics Engineering, Sakarya University of Applied Sciences, Sakarya, 54050, Türkiye

    Sinan Serdar Özkan

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  1. Bircan Albak
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  2. Caner Erden
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  3. Osman Ünal
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  4. Nuri Akkaş
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  5. Sinan Serdar Özkan
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Contributions

Conceptualization, Writing, review & Editing, Investigation: BA. Software, Visualization, Writing—review& editing, Investigation: CE. Software, Writing—review & editing, Investigation: OU. Writing—review & editing, Investigation: NA. Conceptualization, Writing—review & editing, Research: SSO.

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Correspondence to Caner Erden.

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Albak, B., Erden, C., Ünal, O. et al. Welding strength prediction in nuts to sheets joints: machine learning and ANFIS comparative analysis. Int J Interact Des Manuf (2024). https://doi.org/10.1007/s12008-024-01805-2

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