Abstract
In order to reasonably utilize the iron resources of copper slags, the smelting chlorination process was used to remove copper from copper slags. Higher holding temperature and O2 flow rate are beneficial to increasing copper removal rate. However, the Cu2O mode is formed by the reaction of surplus O2 and CuCl with O2 flow rate increasing over 0.4 L/min, causing CuCl volatilization rate and copper removal rate to decrease. The resulting copper removal rate of 84.34% is obtained under the optimum conditions of holding temperature of 1573 K, residence time of 10 min, CaCl2 addition amount of 0.1 (mass ratio of CaCl2 and the copper slag) and oxygen flow rate of 0.4 L/min. The efficient removal of copper from copper slags through chlorination is feasible.
Similar content being viewed by others
References
KHALIFA S A, ABDULLAH H A, RAMZI T. Effect of copper slag as a fine aggregate on the properties of cement mortars and concrete [J]. Construction and Building Materials, 2011, 25(2): 933–938.
MAWEJA K, MUKONGO T, MOTOMBO I. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals [J]. Journal of Hazardous Materials, 2009, 164(2/3): 856–862.
ZHANG Lin-nan, ZHANG Li, WANG Ming-yu, SUI Zhi-tong. Oxidization mechanism in CaO-FeOx-SiO2 slag with high iron content [J]. Transactions of Nonferrous Metals Society of China, 2005, 15(4): 938–943.
MAXIM I M, NATALYA V F, ALEXEY V U, EVGENIY A V, TAMARA F K. Leaching of copper and zinc from copper converter slag flotation tailings using H2SO4 and biologically generated Fe2(SO4)3 [J]. Hydrometallurgy, 2012, 119/120: 40–46.
ZHANG Yang, MAN Rui-lin, NI Wang-dong, WANG Hui. Selective leaching of base metals from copper smelter slag [J]. Hydrometallurgy, 2010, 103(1/2/3/4): 25–29.
JIANG Kai-qi, GUO Zhao-hui, XIAO Xi-yuan, ZHANG Long. Extraction of metals from a zinc smelting slag using two-step procedure combining acid and ethylene diaminetetraacetic acid disodium [J]. Journal of Central South University of Technology, 2012, 19(7): 1808–1812.
CAO Hong-yang, WANG Ji-min, ZHANG Li, SUI Zhi-tong. Study on green enrichment and separation of copper and iron components from copper converter slag [J]. Procedia Environmental Sciences, 2012, 16: 740–748.
HAN Wei, QIN Qing-wei. Recovery of copper and iron from copper slag [J]. Mining and Metallurgy, 2009, 18(2): 9–12. (in Chinese)
LI Lei, HU Jian-hang, WANG Hua. Study on smelting reduction ironmaking of copper slag [J]. The Chinese Journal of Process Engineering 2011, 11(1): 65–71. (in Chinese)
WU Long, PEI Fen, CHEN Yu, LI Shi-qing. Experimental study on deep desulfurizer in LF process [J]. Journal of Iron and Steel Research, International, 2012, 19(4):17–21.
HU Chang-qing, ZHANG Chun-xia, HAN Xiao-wei, YIN Rui-yu. Sulfur flow analysis for new generation steel manufacturing process [J]. Journal of Iron and Steel Research, International, 2008, 15(4): 12–15.
WANG Jian-jun, GUO Shang-xing, ZHOU Li, LI Qiang. Slag for decopperization and sulphur control in molten steel [J]. Journal of Iron and Steel Research, International, 2009, 16(2): 17–21.
KANARI N, GABALLAH I, ALLAIN E. A low temperature chlorination-volatilization process for the treatment of chalcopyrite concentrates [J]. Thermochimica Acta, 2001, 373(1): 75–93.
OROSCO R P, RUIZ M C, BARBOSA L I, GONZALEZ J A. Purification of talcs by chlorination and leaching [J]. International Journal of Mineral Processing, 2011, 101(1/2/3/4): 116–120
NOWAK B, PESSL A, ASCHENBRENNER P, SZENTANNAI P, MATTENBERGER H, RECHBERGER H, HERMANN L, WINTER F. Heavy metal removal from municipal solid waste fly ash by chlorination and thermal treatment [J]. Journal of Hazardous Materials, 2010, 179(1/2/3): 323–331.
KANARI N, GABALLAH I, ALLAIN E. Use of chlorination for chromite upgrading [J]. Thermochimica Acta, 2000, 351(1): 109–117.
WANG Qian, GRAYDON J W, KIRK D W. Thermodynamic calculation on chlorination treatment for EAF dust with FeCl2 [J]. Journal of Chongqing University: Natural Science Edition, 2003, 26(6):73–76. (in Chinese)
PICKLES C A. Thermodynamic analysis of the selective chlorination of electric arc furnace dust [J]. Journal of Hazardous Materials, 2009, 166(2/3): 1030–1042.
WU Wei, ZHANG Wei-de, MA Guo-wei. Optimum content of copper slag as a fine aggregate in high strength concrete [J]. Materials and Design, 2010, 31(6): 2878–2883.
KHANZADI M, BEHNOOD A. Mechanical properties of high-strength concrete incorporating copper slag as coarse aggregate [J]. Construction and Building Materials, 2009, 23(6): 2183–2188.
LI Lei, HU Jian-hang, WANG Hua. Study on smelting oxidation desulfurization of copper slags [J]. Journal of Iron and Steel Research, International, 2012, 19(12): 14–20.
MANUKYAN N V, MARTIROSYAN V H. Investigation of the chlorination mechanism of metal oxides by chlorine [J]. Journal of Materials Processing Technology, 2003, 142(1): 145–151.
BOURHILA N, THOMAS N, PALLEAU J, TORRES J, BERNARD C, MADAR R. Thermodynamic and experimental study of Cu-LPCVD by reduction of copper chloride[J]. Applied Surface Science, 1995, 91(1/2/3/4): 175–181.
Central South Mining College. Chlorination metallurgy [M]. 1st ed. Beijing: Metallurgical Industry Press, 1978: 70–74. (in Chinese)
HUA Yi-xin. Introductory theory of metallurgical process kinetics [M]. 1st ed. Beijing: Metallurgical Industry Press, 2004. (in Chinese)
Author information
Authors and Affiliations
Corresponding author
Additional information
Foundation item: Project(51204082) supported by the National Natural Science Foundation of China; Project(KKZ3201252011) supported by Talent Cultivation Project of Kunming University of Science and Technology, China
Rights and permissions
About this article
Cite this article
Li, L., Wang, H. & Hu, Jh. Smelting chlorination method applied to removal of copper from copper slags. J. Cent. South Univ. 22, 59–65 (2015). https://doi.org/10.1007/s11771-015-2494-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-015-2494-x