Skip to main content
SpringerLink
Log in

Efficacy of Laser Shock Peening Post-milling: A Semi-numerical Study

  • Original Research Article
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The role of the initial residual stresses (IRS) induced by the milling on the efficacy of laser shock peening (LSP) was investigated numerically on IN718 specimens. Three milling conditions exhibiting high (3.5 μm), medium (1.1 μm), and low (0.6 μm) surface roughness were considered for LSP. Experimentally measured (from XRD) milling-induced sub-surface (up to 60 μm depth) residual stresses were introduced into the simulations of LSP as predefined fields. The role of spot diameter with the IRS on the LSP-induced residual stress was studied systematically. For most cases, the tensile IRS from milling caused a significant decrease in the magnitude of maximum compressive residual stresses induced by LSP.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Reference

  1. B. Denkena and L. De Leon, Milling Induced Residual Stresses in Structural Parts out of Forged Aluminium Alloys, Int. J. Mach. Machin. Mater. Indersci. Publ., 2008, 4(4), p 335–344. https://doi.org/10.1504/IJMMM.2008.023717

    Article  Google Scholar 

  2. B. Li, X. Jiang, J. Yang, and S.Y. Liang, Effects of Depth of Cut on the Redistribution of Residual Stress and Distortion during the Milling of Thin-Walled Part, J. Mater. Process. Technol., 2015, 216, p 223–233. https://doi.org/10.1016/j.jmatprotec.2014.09.016

    Article  Google Scholar 

  3. S. Mehmood, A. Sultan, N.A. Anjum, W. Anwar, and Z. Butt, Determination of Residual Stress Distribution in High Strength Aluminum Alloy after EDM, Adv. Sci. Technol. Res. J., 2017 https://doi.org/10.12913/22998624/68729

    Article  Google Scholar 

  4. P. Peyre, R. Fabbro, P. Merrien, and H.P. Lieurade, Laser Shock Processing of Aluminium Alloys, Appl. High Cycle Fatigue Behav. Mater. Sci. Eng: A, 1996, 210(1), p 102–113. https://doi.org/10.1016/0921-5093(95)10084-9

    Article  Google Scholar 

  5. K. Ding and L. Ye, “Laser Shock Peening: Performance and Process Simulation,” Woodhead Publishing, 2006.

  6. K.-H. Fuh and C.-F. Wu, A Residual-Stress Model for the Milling of Aluminum Alloy (2014–T6), J. Mater. Process. Technol., 1995, 51(1), p 87–105. https://doi.org/10.1016/0924-0136(94)01355-5

    Article  Google Scholar 

  7. M.M. El-Khabeery and M. Fattouh, Residual Stress Distribution Caused by Milling, Int. J. Mach. Tools Manuf, 1989, 29(3), p 391–401. https://doi.org/10.1016/0890-6955(89)90008-4

    Article  Google Scholar 

  8. R. Fabbro, J. Fournier, P. Ballard, D. Devaux, and J. Virmont, Physical Study of Laser-produced Plasma in Confined Geometry, J. Appl. Phys, Am. Inst. Phys., 1990, 68(2), p 775–784.

    CAS  Google Scholar 

  9. L. Berthe, R. Fabbro, P. Peyre, and E. Bartnicki, Wavelength Dependent of Laser Shock-Wave Generation in the Water-Confinement Regime, J. Appl. Phys. Am. Inst. Phys., 1999, 85(11), p 7552–7555. https://doi.org/10.1063/1.370553

    Article  CAS  Google Scholar 

  10. P. Peyre, I. Chaieb, and C. Braham, FEM Calculation of Residual Stresses Induced by Laser Shock Processing in Stainless Steels, Model. Simul. Mat. Sci. Eng., 2007, 15(3), p 205. https://doi.org/10.1088/0965-0393/15/3/002

    Article  CAS  Google Scholar 

  11. I. Angulo, F. Cordovilla, A. García-Beltrán, N.S. Smyth, K. Langer, M.E. Fitzpatrick, and J.L. Ocaña, The Effect of Material Cyclic Deformation Properties on Residual Stress Generation by Laser Shock Processing, Int. J. Mech. Sci., 2019, 156, p 370–381. https://doi.org/10.1016/j.ijmecsci.2019.03.029

    Article  Google Scholar 

  12. H.K. Amarchinta, R.V. Grandhi, K. Langer, and D.S. Stargel, Material Model Validation for Laser Shock Peening Process Simulation, Model. Simul. Mat. Sci. Eng., 2009, 17(1), p 015010. https://doi.org/10.1088/0965-0393/17/1/015010

    Article  Google Scholar 

  13. P. Mylavarapu, C. Bhat, M.K.R. Perla, K. Banerjee, K. Gopinath, and T. Jayakumar, Identification of Critical Material Thickness for Eliminating Back Reflected Shockwaves in Laser Shock Peening – A Numerical Study, Opt. Laser Technol., 2021, 142, p 107217. https://doi.org/10.1016/j.optlastec.2021.107217

    Article  CAS  Google Scholar 

  14. F.Z. Dai, J.Z. Lu, Y.K. Zhang, D.P. Wen, X.D. Ren, and J.Z. Zhou, Effect of Laser Spot Size on the Residual Stress Field of Pure Al Treated by Laser Shock Processing: Simulations, Appl. Surf. Sci., 2014, 316, p 477–483. https://doi.org/10.1016/j.apsusc.2014.07.166

    Article  CAS  Google Scholar 

  15. J.S. Kim, H.S. Nam, Y.J. Kim, and J.H. Kim, Numerical Study of Laser Shock Peening Effects on Alloy 600 Nozzles With Initial Residual Stresses, J. Press. Vessel. Technol., 2017 https://doi.org/10.1115/1.4035977

    Article  Google Scholar 

  16. J.M. Pereira and B.A. Lerch, Effects of Heat Treatment on the Ballistic Impact Properties of Inconel 718 for Jet Engine Fan Containment Applications, Int. J. Impact Eng, 2001, 25(8), p 715–733. https://doi.org/10.1016/S0734-743X(01)00018-5

    Article  Google Scholar 

  17. M. Smith, “ABAQUS/Standard User’s Manual, Version 2016,” (United States), Dassault Systèmes Simulia Corp, 2016.

  18. Y. Zhenchao, X. Yang, L. Yan, and X. Jin, The Effect of Milling Parameters on Surface Integrity in High-Speed Milling of Ultrahigh Strength Steel, Proc. CIRP, Elsevier, 2018, 71, p 83–88.

    Google Scholar 

  19. P. Ballard, J. Fournier, R. Fabbro, and J. Frelat, Residual Stresses Induced by Laser-Shocks, Le J. de Phys. IV, EDP Sci., 1991, 1(C3), p C3-487.

    Google Scholar 

Download references

Acknowledgments

The authors are grateful to IIT-Hyderabad and DMRL for the support provided during the course of this study. Special thanks are due to Dr. T. Jayakumar, Retd. DRDO Fellow and Fmr Scientist IGCAR, Prof. P. Prem Kiran, and Prof Jay Prakash Gautam from the University of Hyderabad for the extensive discussions carried out during the study.

Author information

Authors and Affiliations

  1. Department of Mechanical and Aerospace Engineering, Indian Institute of Technology Hyderabad, Hyderabad, 502285, India

    Aryendra Singh & Viswanath Chinthapenta

  2. Defence Metallurgical Research Laboratory, Hyderabad, India

    Phani Mylavarapu

Authors
  1. Aryendra Singh
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Viswanath Chinthapenta
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Phani Mylavarapu
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Phani Mylavarapu.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

This invited article is part of a special topical issue of the Journal of Materials Engineering and Performance on Residual Stress Analysis: Measurement, Effects, and Control. The issue was organized by Rajan Bhambroo, Tenneco, Inc.; Lesley Frame, University of Connecticut; Andrew Payzant, Oak Ridge National Laboratory; and James Pineault, Proto Manufacturing on behalf of the ASM Residual Stress Technical Committee.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Singh, A., Chinthapenta, V. & Mylavarapu, P. Efficacy of Laser Shock Peening Post-milling: A Semi-numerical Study. J. of Materi Eng and Perform 33, 4106–4113 (2024). https://doi.org/10.1007/s11665-024-09241-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-024-09241-9

Keywords

Search

Navigation