Abstract
The effect of α-Fe2O3 as a substitute for hematite on the corrosion behavior of copper in saturated red soil solutions was investigated by electrochemical methods and surface analysis. It was observed from experimental results that α-Fe2O3 was stably dispersed in the weakly acidic saturated red soil solutions without an electrochemical reaction with the immersed bare copper. The electrochemical results showed that the charge transfer resistance of each electrode increased first and then decreased as a whole in the same saturated red soil solution while the charge transfer resistance of copper electrodes increased with the addition of α-Fe2O3 from 10 to 50 g/kg. The addition of α-Fe2O3 mainly inhibited the cathodic corrosion behavior of copper. The characterization using SEM–EDS and XRD verified that the main component of the corrosion products was Cu2O on the copper surface in the saturated red soil solutions, with additional α-Fe2O3. α-Fe2O3 acted as a physical barrier to copper corrosion and prevented more dissolved oxygen from reaching the copper surface in the saturated red soil solutions. Therefore, a uniform and compact Cu2O film formed on the copper surface which protected the inner copper substrate from further corrosion. A copper corrosion mechanism was proposed for the saturated red soil solutions, with and without α-Fe2O3.
Similar content being viewed by others
References
L. Zhou, J. He, H. Xu, and P. Wang, Simulation of impact of vertical grounding electrode on impulse grounding resistance of substation grounding network. In 2017 2nd IEEE International Conference on Integrated Circuits and Microsystems (ICICM) (IEEE, 2017).
S. Wang, S.J. Gao, Z.Z. Li, and Y.B. Hu, Corrosion Behavior of Zn and Cu as Grounding Material in Shanbei Soil Solution, Adv. Mater. Res., 2013, 850-851, p 1326–1330
A. Srivastava and R. Balasubramaniam, Microstructural Characterization of Copper Corrosion in Aqueous and Soil Environments, Mater. Charact., 2005, 55, p 127–135
S. Bertling, F. Degryse, I.O. Wallinder, E. Smolders, and C. Leyqraft, Model Studies of Corrosion-Induced Copper Runoff Fate in Soil, Environ. Toxicol. Chem., 2010, 25, p 683–691
D.C. Kong, C.F. Dong, Y.H. Fang, K. Xiao, C.Y. Guo, G. He, and X.G. Li, Copper Corrosion in Hot and Dry Atmosphere Environment in Turpan, China, Trans. Nonferr. Met. Soc. China, 2016, 26, p 1721–1728
C. Leygraf, T. Chang, G. Herting, and I.O. Wallinder, The Origin and Evolution of Copper Patina Color, Corros. Sci., 2019, 157, p 337–346
T. Kosec, Z. Qin, J. Chen, A. Legat, and D.W. Shoesmith, Copper Corrosion in Bentonite/Saline Groundwater Solution: Effects of Solution and Bentonite Chemistry, Corros. Sci., 2015, 90, p 248–258
M. Jeannin, D. Calonnec, R. Sabot, and Ph. Refait, Role of a Clay Sediment Deposit on the Corrosion of Carbon Steel in 0.5 mol L−1 NaCl Solutions, Corros. Sci., 2010, 52, p 2026–2034
M. Yan, C. Sun, J. Xu, J. Dong, and W. Ke, Role of Fe Oxides in Corrosion of Pipeline Steel in a Red Clay Soil, Corros. Sci., 2014, 80, p 309–317
J.Y. Li, R.K. Xu, and H. Zhang, Iron Oxides Serve as Natural Anti-acidification Agents in Highly Weathered Soils, J. Soils Sedim., 2012, 12, p 876–887
M. Yan, C. Sun, J. Dong, J. Xu, and W. Ke, Electrochemical Investigation on Steel Corrosion in Iron-Rich Clay, Corros. Sci., 2015, 97, p 62–73
Y. Shao, M. Mu, B. Zhang, K. Nie, and Q. Liao, Corrosion Behavior of Copper-Clad Steel Bars with Unclad Two-End Faces for Grounding Grids in the Red Clay Soil, J. Mater. Eng. Perform., 2017, 26, p 1751–1757
K.M. Rosso, D.M.A. Smith, and M. Dupuis, An Ab Initio Model of Electron Transport in Hematite (α-Fe2O3) Basal Planes, J. Chem. Phys., 2003, 118, p 6455–6466
D. Ghosh and S.K. Mitra, High Temperature Corrosion Behavior of Boiler Water-Wall Tubes in Pyrite and Hematite Mixture Under Solid–Solid and Gas–Solid Reaction State, High Temp. Mater. Process. (Lond.), 2010, 29, p 127–132
B. Xu, B. Yuan, Y. Wang, and L. Zhu, H2S-CO2 Mixture Corrosion-Resistant Fe2O3-Amended Wellbore Cement for Sour Gas Storage and Production Wells, Constr. Build. Mater., 2018, 188, p 161–169
S.Y. Wei, W.F. Tan, W. Zhao, and Y.T. Yu, Microstructure, Interaction Mechanisms, and Stability of Binary Systems Containing Goethite and Kaolinite, Soil Sci. Soc. Am. J., 2012, 76, p 389–398
E.A. Noor, Comparative Analysis for the Corrosion Susceptibility of Cu, Al, Al-Cu and C-Steel in Soil Solution, Mater. Corros., 2015, 62, p 786–795
China National Environmental Monitoring Centre, Modern Analytical Methods of Soil Elements, 1st ed., China Environmental Science Press, Beijing, 1992
J. Zuo, B. Wu, C. Luo, B. Dong, and F. Xing, Preparation of MgAl Layered Double Hydroxides Intercalated with Nitrite Ions and Corrosion Protection of Steel Bars in Simulated Carbonated Concrete Pore Solution, Corros. Sci., 2019, 152, p 120–129
K. Juettner, Electrochemical Impedance Spectroscopy (EIS) of Corrosion Processes on Inhomogeneous Surfaces, Electrochim. Acta, 1990, 35, p 1501–1508
Y. Tan, Experimental Methods Designed for Measuring Corrosion in Highly Resistive and Inhomogeneous Media, Corros. Sci., 2011, 53, p 1145–1155
H. Liu and Y.F. Cheng, Mechanistic Aspects of Microbially Influenced Corrosion of X52 Pipeline Steel in a Thin Layer of Soil Solution Containing Sulphate-Reducing Bacteria Under Various Gassing Conditions, Corros. Sci., 2018, 133, p 178–189
J. Yang, Y. Lu, Z. Guo, and J. Gu, Corrosion Behavior of a Quenched and Partitioned Medium Carbon Steel in 3.5 wt.% NaCl Solution, Corros. Sci., 2018, 130, p 64–75
Y. Feng, G. Zhou, and S. Cai, Explanation of High-Frequency Phase Shift in Ac Impedance Measurements for Copper in Low-Conductivity Media, Electrochim. Acta, 1991, 36, p 1093–1094
R.N. Deo, N. Birbilis, and J.P. Cull, Measurement of Corrosion in Soil Using the Galvanostatic Pulse Technique, Corros. Sci., 2014, 80, p 339–349
R. Vedalakshmi, V. Saraswathy, H.-W. Song, and N. Palaniswamy, Determination of Diffusion Coefficient of Chloride in Concrete Using Warburg Diffusion Coefficient, Corros. Sci., 2009, 51, p 1299–1307
O. Olivares-Xometl, N.V. Likhanova, R. Martínez-Palou, and M.A. Domínguez-Aguilar, Electrochemistry and XPS Study of an Imidazoline as Corrosion Inhibitor of Mild Steel in an Acidic Environment, Mater. Corros., 2015, 60, p 14–21
B. Hirschorn, M.E. Orazem, B. Tribollet, V. Vivier, I. Frateur, and M. Musiani, Determination of Effective Capacitance and Film Thickness from Constant Phase-Element Parameters, Electrochim. Acta, 2010, 55, p 6218–6227
E. Barsoukov and J.R. Macdonald, Impedance Spectroscopy: Theory, Experiment, and Applications, 2nd ed., Wiley, NJ, 2005
J. Orlikowski, A. Jażdżewska, R. Mazur, and K. Darowicki, Determination of Pitting Corrosion Stage of Stainless Steel by Galvanodynamic Impedance Spectroscopy, Electrochim. Acta, 2017, 253, p 403–412
J. Liu, Q. Hu, F. Huang, Z.Y. Cheng, and J.T. Guo, The Influence of Tensile Stress on the Electrochemical Behavior of X80 Steel in a Simulated Acid Soil Solution, Anti-Corros. Methods Mater., 2015, 62(2), p 103–108
X.L. Zhang, Z.H. Jiang, Z.P. Yao, Y. Song, and Z.D. Wu, Effects of Scan Rate on the Potentiodynamic Polarization Curve Obtained to Determine the Tafel Slopes and Corrosion Current Density, Corros. Sci., 2009, 51, p 581–587
D.M. Draźić and V. Vascic, The Inflection Point on the Polarization Curve and Its Use in Corrosion Rate Measurements, Corros. Sci., 1985, 25, p 483–491
Z.H. Jin, H.H. Ge, W.W. Lin, Y.W. Zong, S.J. Liu, and J.M. Shi, Corrosion Behavior of 316L Stainless Steel and Anti-corrosion Materials in a High Acidified Chloride Solution, Appl. Surf. Sci., 2014, 322, p 47–56
P. Dai, S. Li, and Z. Li, The Effects of Overload on the Fatigue Crack Growth in Ductile Materials Predicted by Plasticity-Corrected Stress Intensity Factor, Eng. Fract. Mech., 2013, 111, p 26–37
R.K. Kumar, S. Seetharamu, and M. Kamaraj, Quantitative Evaluation of 3D Surface Roughness Parameters During Cavitation Exposure of 16Cr-5Ni Hydro Turbine Steel, Wear, 2014, 320, p 16–24
D. Jayanti and L. Barbara, Evaluation and Systematic Selection of Significant Multi-scale Surface Roughness Parameters (SRPs) as Process Monitoring Index, J. Mater. Process. Technol., 2017, 244, p 157–165
K. Klauer, M. Eifler, J. Seewig, B. Kirsch, and J.C. Aurich, Application of Function-Oriented Roughness Parameters Using Confocal Microscopy, Eng. Sci. Technol. Int. J., 2018, 21, p 302–313
G.S.P. Ritchie and S.C. Jarvis, Effects of Inorganic Speciation on the Interpretation of Copper Adsorption by Soils, Eur. J. Soil Sci., 1986, 37, p 205–210
K.I. Hadjiivanov, M.M. Kantcheva, and D.G. Klissurski, IR Study of CO Adsorption on Cu-ZSM-5 and CuO/SiO2 Catalysts: σ and π Components of the Cu+-CO Bond, J. Chem. Soc. Faraday Trans., 1996, 92, p 4595–4600
A. Ghosh and P. Das, Optimization of Copper Adsorption by Soil of Polluted Wasteland Using Response Surface Methodology, Indian Chem. Eng., 2014, 56, p 29–42
P. Mcfadyen and E. Matijević, Precipitation and Characterization of Colloidal Copper Hydrous Oxide Soils, J. Inorg. Nucl. Chem., 1973, 35, p 1883–1888
L. Durand-Keklikian and E. Matijević, Needle-Type Colloidal Copper(II) Hydroxide Particles, Colloid Polym. Sci., 1990, 268, p 1151–1158
D. Wang, Y. Wu, and Z. Bai, Preparation of Ultrafine Cu2O Powders with Different Morphologies from Cu(OH)2 Gel, J. Mater. Sci., 2013, 48, p 7696–7702
Z.C. Orel, E. Matijević, and D.V. Goia, Conversion of Uniform Colloidal Cu2O Spheres to Copper in Polyols, J. Mater. Res., 2003, 18, p 1017–1022
J.H. Stenlid, M. Soldemo, A.J. Johansson, C. Levgraf, M. Göthelid, J. Weissenrieder, and T. Brinck, Reactivity at the Cu2O(100): Cu-H2O Interface: A Combined DFT and PES Study, Phys. Chem. Chem. Phys., 2016, 18, p 30570–30584
B. Ibrahim, D. Zagidulin, S. Ramamurthy, J.C. Wren, and D.W. Shoesmith, The Corrosion of Copper in Irradiated and Unirradiated Humid Air, Corros. Sci., 2018, 141, p 53–62
Acknowledgments
The work was financially supported by Shanghai Committee of Science and Technology (17DZ2282800, 19DZ2271100), China.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Tan, Y., Liu, X., Ma, L. et al. The Effect of Hematite on the Corrosion Behavior of Copper in Saturated Red Soil Solutions. J. of Materi Eng and Perform 29, 2324–2334 (2020). https://doi.org/10.1007/s11665-020-04741-w
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-020-04741-w