Abstract
The design of high-performance materials depends on a comprehensive understanding of the alloy-specific relationships between solidification and properties. However, the inconsistent use of a particular solidification parameter for presenting materials characterization in the literature impedes inter-study comparability and the interpretation of findings. Therefore, there is a need for accurate expressions relating the solidification parameters for each alloy. In this study, A319 aluminum alloy castings were produced in a permanent mold with various preheating temperatures in order to control metal cooling. Analysis of the cooling curve for each casting enabled the identification of its liquidus, Al-Si eutectic, and solidus temperatures and times. These values led to the calculation of the primary solidification rate, total solidification rate, primary solidification time, and local solidification time for each casting, which were related to each other as well as to the average casting SDAS and material hardness. Expressions for each of their correlations have been presented with high coefficients of determination, which will aid in microstructural prediction and casting design.
Similar content being viewed by others
References
W. Callister, Materials Science and Engineering: An Introduction, 8th ed., Wiley, New York, 2010
E. Vandersluis, A. Lombardi, C. Ravindran, A. Bois-Brochu, F. Chiesa, and R. MacKay, Factors Influencing Thermal Conductivity and Mechanical Properties in 319 Al Alloy Cylinder Heads, Mater. Sci. Eng. A, 2015, 648, p 401–411
Y. Shi, Q. Xu, R. Chen, B. Liu, Q. Wu, and H. Yang, A Microstructure-Strength Calculation Model for Predicting Tensile Strength of AlSi7 Mg Alloy Castings, 2nd World Congress on Integrated Computational Materials Engineering, Somerset, 2013
D. Argo, R. Drew, and J. Gruzleski, A Simple Electrical Conductivity Technique for Measurement of Modification and Dendrite Arm Spacing in Al-Si Alloys, AFS Trans., 1987, 95, p 455–464
A. Lombardi, F. D’Elia, A. Machin, C. Ravindran, and R. MacKay, Variation in Microstructure and Mechanical Properties Along the Cylinder Bores of a Modified 319 Type Al Alloy Engine Block with Cast-in Iron Liners, AFS Trans., 2011, 119, p 229–238
F. Samuel, P. Ouellet, A. Samuel, and H. Doty, Effect of Mg and Sr Additions on the Formation of Intermetallics in Al-6 wt pct Si-3.5 wt pct Cu-(0.45) to (0.8) wt pct Fe 319-type Alloys, Metall. Mater. Trans. A, 1998, 29(12), p 2871–2884
C. Vázquez-López, A. Calderón, M. Rodríguez, E. Velasco, S. Cano, R. Colás, and S. Valtierra, Influence of Dendrite Arm Spacing on Thermal Conductivity of an Aluminum-Silicon Casting Alloy, J. Mater. Res., 2000, 15(1), p 85–91
C. Caceres, C. Davidson, and J. Griffiths, The Deformation and Fracture Behaviour of an Al-Si-Mg Casting Alloy, Mater. Sci. Eng. A, 1995, 197(2), p 171–179
Q. Hamed and R. Elliott, The Dependence of Secondary Dendrite Arm Spacing on Solidification Conditions—I. Untreated AI-7 Si-0.5 Mg Alloys, Cast Metals, 1993, 6(1), p 36–41
R. Spear and G. Gardner, Dendrite Cell Size, AFS Trans., 1963, 71, p 209–215
J. He, J. Zeng, and A. Yan, Effects of Solidification Parameters on SDAS of A357 Alloy, Adv. Mater. Res., 2008, 51, p 85–92
V. Hosseini, S. Shabestari, and R. Gholizadeh, Study on the Effect of Cooling Rate on the Solidification Parameters, Microstructure, and Mechanical Properties of LM13 Alloy Using Cooling Curve Thermal Analysis Technique, Mater. Des., 2013, 50, p 7–14
E. Vandersluis, Influence of Solidification Parameters on the Thermal Conductivity of Cast A319 Aluminum Alloy. M.A.Sc. thesis, Ryerson University, Toronto, 2016
E. Vandersluis and C. Ravindran, Comparison of Measurement Methods for Secondary Dendrite Arm Spacing, Metallogr. Microstruct. Anal., 2017, 6(1), p 89–94
H. Lukas, Aluminum-Copper-Silicon, Ternary Alloys, Vol 5, G. Effenberg and G. Petzow, Ed., VCH Verlagsgesellschaft, Weinheim, 1992, p 11–21
G. Vander Voort et al., Metallography and Microstructures, ASM Handbook, Vol 9, G. Vander Voort, Ed., ASM International, Materials Park, 2004
L. Arnberg and L. Backerud, Solidification Characteristics of Aluminum Alloys, Dendrite Coherency, Vol 3, S. Thomas, Ed., American Foundrymen’s Society, Inc, Des Plaines, Illinois, 1996
Acknowledgments
The authors are grateful to the Natural Sciences and Research Council of Canada (NSERC) for their financial support and to Thomas Warren of Gamma Foundries Inc. for chemical analysis of samples. Further, the authors are thankful to Alan Machin and the members of the Centre for Near-net-shape Processing of Materials (CNPM) at Ryerson University for assistance.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Vandersluis, E., Ravindran, C. Relationships Between Solidification Parameters in A319 Aluminum Alloy. J. of Materi Eng and Perform 27, 1109–1121 (2018). https://doi.org/10.1007/s11665-018-3184-2
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-018-3184-2