Skip to main content

Advertisement

Log in

Low-Temperature Sintering of AlN Ceramics by Sm2O3-Y2O3-CaO Sintering Additives Formed via Decomposition of Nitrate Solutions

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The Sm, Y and Ca anhydrous nitrates were mixed with the AlN powder in ethanol and then decomposed into the Sm2O3-Y2O3-CaO sintering additives via calcining. Low-temperature sintering of the AlN ceramics was carried out at temperature range from 1675 to 1750 °C. Effects of the composition and adding amount of the sintering additives on the phases, microstructures and properties of the AlN ceramics were investigated. During sintering the AlN ceramics, main secondary phases of CaYAl3O7 and CaSmAl3O7 form. The relative density, bending strength and thermal conductivity of the AlN ceramics increase with the increase in the rare-earth oxides in them. The thermal conductivity of the sintered AlN ceramics is also greatly affected by the distribution of the secondary phases. As sintered at 1750 °C, the AlN ceramics by adding the sintering additives of 2 wt.% Sm2O3, 2 wt.% Y2O3 and 1 wt.% CaO formed via decomposition of their nitrates is fully dense and have the optimal bending strength and thermal conductivity of 402.1 MPa and 153.7 W/(m K), respectively.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Y.J. Yao, C.C. Li, X.L. Jiang, B. Liu, and T. Qiu, Effects of Rare Earth Oxide Additives on Dielectric Behaviors of Aluminum Nitride Ceramics, J. Chin. Ceram. Soc., 2010, 38(10), p 1982–1985

    Google Scholar 

  2. T. Okuni, Y. Miyamoto, H. Abe, and M. Naito, Joining of AlN and Graphite Disks Using Interlayer Tapes by Spark Plasma Sintering, Mater. Des., 2014, 54, p 755–759

    Article  Google Scholar 

  3. C.J. Duan, D.S. Yang, C.L. Jia, and Q. Wang, Spark Plasma Sintering of Aluminum Nitride, J. Chin. Ceram. Soc., 2003, 31(4), p 389–392

    Google Scholar 

  4. H. Nakano, K. Watari, and K. Urabe, Grain Boundary Phase in AlN Ceramics Fired under Reducing N2 Atmosphere with Carbon, J. Eur. Ceram. Soc., 2003, 23(10), p 1761–1768

    Article  Google Scholar 

  5. K. Watari, M.C. Valecillos, M.E. Brito, M. Toriyama, and S. Kanzaki, Densification and Thermal Conductivity of AIN Doped with Y2O3, CaO, and Li2O, J. Am. Ceram. Soc., 1996, 79(12), p 3103–3108

    Article  Google Scholar 

  6. X.L. Huang, Q.Z. Ma, F. Li, and H.Q. Liu, Influence of CaO-Y2O3 as Sintering Aid on the Microstructure and Properties of AlN Ceramics, J. Inorg. Mater., 2002, 17(2), p 277–282

    Google Scholar 

  7. X.R. Xu, H.R. Zhuang, W.L. Li, S.Y. Xu, B.L. Zhang, and X.R. Fu, Improving Thermal Conductivity of Sm2O3 Doped AlN Ceramics by Changing Sintering Conditions, Mater. Sci. Eng. A, 2003, 342(1), p p104–p108

    Article  Google Scholar 

  8. W.M. Tang, H. Zhang, S. Cui, Y.B. Wu, J. Zhan, A Method for Preparing the AlN Ceramics Substrate for Microelectronic Packaging, China Patent No. 201310454486.1

  9. Y.P. Udalov, Z.S. Appen, and V.V. Parshina, Phase Diagrams for Ceramists, Westerville, The American Ceramic Society, Ohio, 1987

    Google Scholar 

  10. A.L. Molisani, H.N. Yoshimura, and H. Goldenstein, Sintering Mechanisms in Aluminum Nitride with Y or Ca-containing Additive, J. Mater. Sci. Mater. Electron., 2009, 20, p 1–8

    Article  Google Scholar 

  11. A.I. Zaitsev, N.V. Korolev, and B.M. Mogutnov, Phase Equilibria in the CaF2-Al2O3-CaO System, J. Mater. Sci., 1991, 26(6), p 1588–1600

    Article  Google Scholar 

  12. S.P. Taguchi, F.V. Motta, R.M. Balestra, and S. Rabeiro, Wetting Behavior of SiC Ceramics Part II-Y2O3/Al2O3 and Sm2O3/Al2O3, Mater. Lett., 2004, 58, p 2810–2814

    Article  Google Scholar 

  13. Z.D. Guan, Z.T. Zhang, and J.S. Jiao, Physical Properties of Inorganic Materials, Tsinghua University Press, Beijing, 1992

    Google Scholar 

  14. G.A. Slack, R.A. Tanzilli, and R.O. Pohl, The Intrinsic Thermal Conductivity of AlN, Phys. Chem. Solids, 1987, 48(7), p 641–647

    Article  Google Scholar 

  15. K.J. Watari, K.Z. Ishzaki, and F. Tsuchiya, Phonon Scattering and Thermal Conduction Mechanisms of Sintered Aluminum Nitride Ceramics, J. Mater. Sci., 1993, 28, p 3709–3714

    Article  Google Scholar 

  16. M.F. Denanot and J. Rabier, Characterization of the Microstructure of Sintered AIN by Transmission Electron Microscopy, Mater. Sci. Eng. A, 1989, 109, p 157–160

    Article  Google Scholar 

  17. A.V. Virkar, T.B. Jackson, and R.A. Cutler, Thermodynamic and Kinetic Effects of Oxygen Removal on the Thermal Conductivity of Aluminum Nitride, J. Am. Ceram. Soc., 1990, 21(10), p 2031–2042

    Google Scholar 

Download references

Acknowledgments

This work was financially supported by Mega Project of Scientific and Technological Research, Anhui Province, China (Grant No. 15czz02047), and Natural Science Research Project in Colleges and Universities, Anhui Province, China.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wenming Tang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhan, J., Cao, Y., Zhang, H. et al. Low-Temperature Sintering of AlN Ceramics by Sm2O3-Y2O3-CaO Sintering Additives Formed via Decomposition of Nitrate Solutions. J. of Materi Eng and Perform 26, 453–459 (2017). https://doi.org/10.1007/s11665-016-2453-1

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-016-2453-1

Keywords

Navigation