Skip to main content

Advertisement

Log in

The Effect of Ti on Microstructural Characteristics and Reaction Mechanism in Bonding of Al-Ceramic Composite

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The effect of Ti on microstructural characteristics and reaction mechanism in bonding of Al-Ceramic composite was studied. Ti and Al-Ceramic composite were diffusion welded at 550, 600, 700, 800, and 900 °C in a vacuum furnace. The microstructures and compositions of the interface layers were analyzed, and the mechanical properties and fracture morphology of the joints were examined. The results indicated that there was a systematic switch from Ti/Ti7Al5Si12/composite at 600 °C and Ti/TiAl3/Ti7Al5Si12/composite at 700 °C to Ti/Ti7Al5Si12/TiAl3/Ti7Al5Si12/composite at 800 °C and Ti/Ti7Al5Si12/TiAl3/composite at 900 °C. The formation of TiAl3 at 700 and 800 °C depended on Al segregation, which was an uphill diffusion driven by chemical potential. The maximum shear strength was 40.9 MPa, found in the joint welded at 700 °C. Most joints fractured between Ti7Al5Si12 and Al-Ceramic composite. In any case, Ti7Al5Si12 was favorable for Al-Ceramic composite welding, which attached to Al-Ceramic composite, reducing the differences in physiochemical properties between SiC and metal, improving the mechanical properties of the joints and increasing the surface wettability of Al-Ceramic composite.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. A. Zulfia and R.J. Hand, The Production of Al-Mg Alloy/SiC Metal Matrix Composites by Pressureless Infiltration, J. Mater. Sci., 2002, 37(5), p 955–961

    Article  Google Scholar 

  2. J.M. Kunze and C.C. Bampton, Challenges to Developing and Producing MMCs for Space Applications, JOM, 2001, 53(4), p 22–25

    Article  Google Scholar 

  3. P.P. Lean, L. Gil, and A. Urena, Dissimilar Welds Between Unreinforced AA6082 and AA6092/SiC/25p Composite by Pulsed-MIG Arc Welding Using Unreinforced Filler Alloy, Mater. Process. Technol., 2003, 143–144, p 846–850

    Article  Google Scholar 

  4. Y.C. Lei, W.J. Yuan, X.Z. Chen, F. Zhu, and X.N. Cheng, In-situ Weld-alloy Plasma Arc Welding of SiCp/Al MMC, Trans. Nonferrous Met. Soc. China, 2007, 17, p 313–317

    Article  Google Scholar 

  5. P. Bassani, C. Edoardo, C. Daniele, P. Barbara, and V. Maurizio, Effect of Process Parameters on Bead Properties of A359/SiC MMCs Welded by Laser, Compos. Part A, 2007, 38, p 1089–1098

    Article  Google Scholar 

  6. J.T. Niu, L.X. Pan, M.Z. Wang, C.B. Fu, and X.D. Meng, Research on Laser Welding of Aluminum Matrix Composite SiCw/6061, Vacuum, 2006, 80, p 1396–1399

    Article  Google Scholar 

  7. M.A. Chen, C.S. Wu, and Z.D. Zhou, Electron Beam Welding of SiCp/LD2 Composite, Trans. Nonferrous Met. Soc. China, 2006, 16, p 818–823

    Article  Google Scholar 

  8. X.H. Ji, S.G. Wang, and G.P. Dong, Effects of Electron Beam Welding Parameters on SiCp/101Al Welded Joints, Rare Metal Mater. Eng., 2009, 38(9), p 1650–1654

    Google Scholar 

  9. M. Bahrami, N. Helmi, K. Dehghani, and M.K.B. Givi, Exploring the Effects of SiC Reinforcement Incorporation on Mechanical Properties of Friction Stir Welded 7075 Aluminum Alloy: Fatigue Life, Impact Energy, Tensile Strength, Mater. Sci. Eng. A, 2014, 595, p 173–178

    Article  Google Scholar 

  10. M. Salehi, M. Saadamand, and J.A. Mohandesi, Optimization of Process Parameters for Producing AA6061/SiC Nanocomposites by Friction Stir Processing, Trans. Nonferrous Met. Soc. China, 2012, 22, p 1055–1063

    Article  Google Scholar 

  11. V.K. Patel, S.D. Bhole, D.L. Chen, D.R. Ni, B.L. Xiao, and Z.Y. Ma, Solid-state Ultrasonic Spot Welding of SiCp/2009Al Composite Sheets, Mater. Des., 2015, 65, p 489–495

    Article  Google Scholar 

  12. D. Wang, B.L. Xiao, Q.Z. Wang, and Z.Y. Ma, Friction Stir Welding of SiCp/2009Al Composite Plate, Mater. Des., 2013, 47, p 243–247

    Article  Google Scholar 

  13. C. Xue, J.K. Yu, and Z.Q. Zhang, In Situ Joining of Titanium to SiC/Al Composites by Low Pressure Infiltration, Mater. Des., 2013, 47, p 267–273

    Article  Google Scholar 

  14. X.H. Wang, J.T. Niu, S.K. Guan, L.J. Wang, and D.F. Cheng, Investigation on TIG Welding of SiCp-reinforced Aluminum-Matrix Composite Using Mixed Shielding Gas and Al-Si Filler, Mater. Sci. Eng. A, 2009, 499, p 106–110

    Article  Google Scholar 

  15. J.T. Niu, X.W. Luo, H. Tian, and J. Brnic, Vacuum Brazing of Aluminium Metal Matrix Composite (55 vol.% SiCp/A356) Using Aluminium-based Filler Alloy, Mater. Sci. Eng. B, 2012, 177(19), p 1707–1711

    Article  Google Scholar 

  16. Y.C. Lei, H.L. Xue, W.X. Hu, and J.C. Yan, Effect of Ti-Si-Mg-Al Wire on Microstructure and Mechanical Properties of Plasma Arc In-situ Welded Joint of SiCp/Al Composites, Trans. Nonferrous Met. Soc. China, 2012, 22, p 305–311

    Article  Google Scholar 

  17. Y.C. Lei, Z. Zhang, J.J. Nie, and X.Z. Chen, Effect of Ti-Al on Microstructures and Mechanical Properties of Plasma Arc In-situ Welded Joint of SiCp/Al MMCs, Trans. Nonferrous Met. Soc. China, 2008, 18, p 809–813

    Article  Google Scholar 

  18. G.F. Zhang, W. Su, J.X. Zhang, and A. Suzumura, Development of Al-12Si-xTi System Active Ternary Filler Metals for Al Metal Matrix Composites, Trans. Nonferrous Met. Soc. China, 2012, 22, p 596–603

    Article  Google Scholar 

  19. X.G. Chen, R.S. Xie, Z.W. Lai, L. Liu, J.C. Yan, and G.S. Zou, Interfacial Structure and Formation Mechanism of Ultrasonic-assisted Brazed Joint of SiC Ceramics with Al-12Si Filler Metals in Air, J. Mater. Sci. Tech., 2016, p 1–7

  20. X.G. Chen, J.C. Yan, S.C. Ren, Q. Wang, J.H. Wei, and G.H. Fan, Microstructure, Mechanical Properties, and Bonding Mechanism of Ultrasonic-assisted Brazed Joints of SiC Ceramics with ZnAlMg Filler, Ceram. Int., 2014, 40, p 683–689

    Article  Google Scholar 

  21. J. Zhang, Q. Zhang, C.F. Liu, G.C. Wang, and Y.H. Xuan, Effect of Brazing Temperature on Microstructure and Mechanical Properties of 2D Cf/SiC and Nb Joints Brazed with Co-Ti-Nb Filler Alloy, Mater. Sci. Eng. A, 2015, 634, p 116–122

    Article  Google Scholar 

  22. Z.W. Yang, L.X. Zhang, X.Y. Tian, Y.Z. Liu, P. He, and J.C. Feng, Interfacial Microstructure and Mechanical Properties of TiAl and C/SiC Joint Brazed with TiH2-Ni-B Brazing Powde, Mater. Charact., 2013, 79, p 52–59

    Article  Google Scholar 

  23. Y. Liu, Z.R. Huang, and X.J. Liu, Joining of Sintered Silicon Carbide Using Ternary Ag-Cu-Ti Active Brazing Alloy, Ceram. Int., 2009, 35, p 3479–3484

    Article  Google Scholar 

  24. B. Cui, J.H. Huang, C. Cai, S.H. Chen, and X.K. Zhao, Microstructures and Mechanical Properties of Cf/SiC Composite and TC4 Alloy Joints Brazed with (Ti-Zr-Cu-Ni) + W Composite Filler Materials, Compos. Sci. Technol., 2014, 97, p 19–26

    Article  Google Scholar 

  25. S.X. Liu, B. Xiao, H.Z. Xiao, L.H. Meng, Z.Y. Zhang, and H.H. Wu, Characteristics of Al2O3/diamond/c-BN/SiC Grain Steel Brazing Joints Using Cu-Sn-Ti Active Filler Powder Alloys, Surf. Coat. Technol., 2016, 286, p 376–382

    Article  Google Scholar 

  26. Y.X. Gu, Y.D. Zou, and W.D. Bai, Ceramic and Metal Connection, Press of Chemical Industry, Beijing, 2010, p 217

    Google Scholar 

  27. Y.H. Liu, Preparation and Application of Metal Ceramic Materials, Northeastern University Press, Shenyang, 2012, p 28–37

    Google Scholar 

  28. F.R. de Boer, R. Boom, W.C.M. Mattens, A.R. Miedema, and A.K. Niessen, Cohesion in Metals—Transition Metal Alloys, North-Holland, Amsterdam, 1989, p 699

    Google Scholar 

Download references

Acknowledgment

The work was supported by the weapons research fund project support (62201070813), the Natural Science Foundation of Jiangsu Province (BK20131261), the science and technology project of Jiangsu Province (BE2011194), and the graduate student training innovation project of Jiangsu Province (KYLX15_0413).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wang Kehong.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Juan, L., Kehong, W. & Deku, Z. The Effect of Ti on Microstructural Characteristics and Reaction Mechanism in Bonding of Al-Ceramic Composite. J. of Materi Eng and Perform 25, 3638–3645 (2016). https://doi.org/10.1007/s11665-016-2191-4

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-016-2191-4

Keywords

Navigation