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Novel In-Situ Observation of the Grease Constituents in Elastohydrodynamic Contacts by Fluorescence Microscopy

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Abstract

Grease is important lubricant for ball bearings as it is used much more often than oil. However, mechanism of the lubrication is not completely clear, especially concerning the role of the thickener in the lubricating process. It was shown that contribution of the thickener to film thickness build-up varies with operating conditions. Also, its influence on the resistive torque of the bearing was proved. However, all studies were in-direct showing its effects. This paper presents new in-situ fluorescence method of the grease constituents’ observation, where both, thickener, and base oil can be observed independently. Two different fluorescence dyes are used to distinguish grease constituents with the use of different microscope setup. Moreover, the new method was tested on two different test rigs. First is typical ball on disc test rig widely used for study of elastohydrodynamic lubrication. Second is ball on ring test rig which more closely represents radial ball bearing conditions. It was shown that thickener engagement is very different for each geometrical configuration.

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Acknowledgements

Authors would like to thank Kazumi Sakai for kind sample preparation.

Funding

This research was carried out under the project FSI-S-20-6443 with financial support from the Ministry of Education, Youth and Sports of the Czech Republic.

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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by DK, MO and JF. The first draft of the manuscript was written by DK and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to David Kostal.

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Kostal, D., Okal, M., Fryza, J. et al. Novel In-Situ Observation of the Grease Constituents in Elastohydrodynamic Contacts by Fluorescence Microscopy. Tribol Lett 70, 126 (2022). https://doi.org/10.1007/s11249-022-01671-7

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