Skip to main content
Log in

Numerical simulation of solute evolution during laser cladding with nickel superalloy powder injection

  • Published:
Optical and Quantum Electronics Aims and scope Submit manuscript

Abstract

A transient 3‐D numerical model including heat transfer, solute transport and phase change kinetics is developed for laser cladding with coaxial injection of nickel superalloy powders. The evolution of the temperature and composition distributions of the built‐up layer is investigated. The modified Kolmogorov–Johnson–Mehl–Avrami equation is used for phase change modeling considering non‐homogeneous temperature distribution of the melt pool. The influence of self-consistent heat conduction and phase change kinetics as well as of substrate boundary and soluble impurity atoms on the phase change process is analyzed. The results indicate the influence of solute concentration on the rapid crystallization process and can be used for the clad layer dimensions and microstructure estimation in laser cladding with nickel superalloy powder injection.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Belenkii, V.Z.: Geometrico-veroyatnostnii modeli kristallizacii. Nauka, Moscow (1980) (in Russian)

    Google Scholar 

  • Cao, Y., Choi, J.: Multiscale modeling of solidification during laser cladding process. J. Laser Appl. 18(3), 245–257 (2006)

    Article  ADS  Google Scholar 

  • Christian, J.W.: The Theory of Transformations in Metals and Alloys, 3rd edn. Elsevier, Oxford (2002)

    Google Scholar 

  • Conde, A., Zubiri, F., de Damborenea, J.: Cladding of Ni–Cr–B–Si coatings with a high power diode laser. Mater. Sci. Eng., A 334, 233–238 (2002)

    Article  Google Scholar 

  • Crespo, D., Pradell, T.: Evaluation of time-dependent grain-size populations for nucleation and growth kinetics. Phys. Rev. B 54(5), 3101–3109 (1996)

    Article  ADS  Google Scholar 

  • Dinda, G.P., Dasgupta, A.K., Mazumder, J.: Evolution of microstructure in laser deposited Al–11.28%Si alloy. Surf. Coat. Technol. 206, 2152–2160 (2012)

    Article  Google Scholar 

  • Farjasa, J., Roura, P.: Solid-phase crystallization under continuous heating: kinetic and microstructure scaling laws. J. Mater. Res. 23(2), 418–426 (2008)

    Article  ADS  Google Scholar 

  • Gale, W.F., Totemeier, T.C.: Smithell’s Metals Reference Book, 8th edn. Elsevier, London (2004)

    Google Scholar 

  • Gladush, G.G., Smurov, I.: Physics of Laser Materials Processing. Springer, Berlin (2011)

    Book  Google Scholar 

  • Grishaev, R.V., Mirzade, F., Khomenko, M.D.: Chislennoe modelirovanie kinetiki plavleniya mikrochastic pri selektivnom lazernom spekanii. Perspect. Mater. 10, 135–142 (2011)

    Google Scholar 

  • Grishaev, R.V., Mirzade, F., Khomenko, M.D.: Modelirovanie fazovyh perekhodov pri selektivnom lazernom spekanii metodom inzhekcii poroshkov. Perspect. Mater. 14, 241–248 (2013)

    Google Scholar 

  • Hea, X., Song, L., Yu, G., Mazumder, J.: Solute transport and composition profile during direct metal deposition with coaxial powder injection. Appl. Surf. Sci. 258, 898–907 (2011)

    Article  ADS  Google Scholar 

  • Mirzade, F.: Samoorganizaciya prostranstvenno neodnorodnih structur pri ob’emnoi krystallizacii polidispersnih sistem. J. Tech. Fiz. 76(9), 74–80 (2006)

    Google Scholar 

  • Mirzade, F., Niziev, V.G., Panchenko, V.Y., Khomenko, M.D., Grishaev, R.V., Pityana, S., van Rooyen, C.: Kinetic approach in numerical modeling of melting and crystallization at laser cladding with powder injection. Phys. B Condens. Matter 423, 69–76 (2013)

    Article  ADS  Google Scholar 

  • Nie, P., Ojo, O.A., Li, Z.: Numerical modeling of microstructure evolution during laser additive manufacturing of a nickel-based superalloy. Acta Mater. 77, 85–95 (2014)

    Article  Google Scholar 

  • Niz’ev, V.G., Mirzade, F., Khomenko, M.D.: Effect of powder characteristics on the balance of radiation energy in coaxial laser sintering. Quant. Electron. 44(9), 885–890 (2014)

    Article  ADS  Google Scholar 

  • Pei, Y.T., De Hosson, J.T.: Functionally graded materials produced by laser cladding. Acta Mater. 48, 2617–2624 (2000)

    Article  Google Scholar 

  • Simunovica, K., Sarica, T., Simunovic, G.: Different approaches to the investigation and testing of the Ni-based self-fluxing alloy coatings—a review. Part 2: microstructure, adhesive strength, cracking behavior, and residual stresses investigations. Tribol. Trans. 57, 980–1000 (2014)

    Article  Google Scholar 

  • Skripov, V.P., Koverda, V.P.: Spontannaya kristallizaciya pereohlajdennih jidkostei. Nauka, Moscow (1984) (in Russian)

    Google Scholar 

  • Tan, W., Shin, Y.C.: Multi-scale modeling of solidification and microstructure development in laser keyhole welding process for austenitic stainless steel. Comput. Mater. Sci. 98, 446–458 (2015)

    Article  Google Scholar 

  • Tan, W., Wen, S., Bailey, N., Shin, Y.C.: Multiscale modeling of transport phenomena and dendritic growth in laser cladding processes. Metall. Mater. Trans. B 42B, 1306–1318 (2011)

    Article  ADS  Google Scholar 

  • Tian, Y., McAllister, D., Colijn, H., Mills, M., Farson, D., Nordin, M., Babu, S.: Rationalization of microstructure heterogeneity in INCONEL718 builds made by the direct laser additive manufacturing process. Metall. Mater. Trans. A 45A, 4470–4483 (2014)

    Article  ADS  Google Scholar 

Download references

Acknowledgments

The authors thank A. V. Dubrov for fruitful discussions of hydrodynamic flow in meltpool. This work was carried out with financial State support by the Ministry of Education and Science according to the Grant Agreement # 14.626.21.0001 (UID RFMEF162614X0001) under the Federal Special-Purpose Program “Research and development on priority directions of scientific-technological complex of Russia for 2014–2020”.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. D. Khomenko.

Additional information

This article is part of the Topical Collection on Laser technologies and laser applications.

Guest Edited by José Figueiredo, José Rodrigues, Nikolai A. Sobolev, Paulo André and Rui Guerra.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mirzade, F.K., Khomenko, M.D. & Niziev, V.G. Numerical simulation of solute evolution during laser cladding with nickel superalloy powder injection. Opt Quant Electron 48, 513 (2016). https://doi.org/10.1007/s11082-016-0779-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11082-016-0779-4

Keywords

Navigation