Skip to main content
Log in

Experimental and numerical investigation of a solar thermocline system for domestic water heating applications

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

Solar energy is one of the major sources of renewable energy and is being extensively harnessed. However, the intermittent nature limits solar energy to act as a stand-alone energy source. Therefore, it becomes imperative that effective and economical methods of storing solar energy on a large scale are developed. Both sensible and latent heat storage methods are available. The use of a thermal energy storage (TES) system is an attractive choice for high-temperature applications such as power generation plants. The present study investigates the development of a small-scale TES system using a concentrated solar collector. For this purpose, a small cylindrical thermocline tank with suspended copper pipes in the storage medium was developed, with vegetable oil working as the heat transfer fluid (HTF) and being circulated through the pipes to transfer heat to used engine oil as the storage medium. A pump continuously circulates the HTF through the charging loop. TES was designed and developed based on the results of numerical simulations before the physical development of the experimental setup. Numerical calculations were performed for determining heat transfer and charging characteristics using different heat storage materials. The numerical results showed that a maximum temperature of 67 °C was achieved in the 100-min simulation while in the experimental results, a maximum temperature of 64 °C was achieved. The experimental results were found in close conformance with the simulation results. The experiments showed that the flow rate of 0.088 L s−1 was optimal and provided the highest temperature in the thermocline tank. The discharging experiment showed that the apparatus is viable to be used for 5.5 h for heating purposes. The salient feature of the study is an inexpensive TES system development and can act as a benchmark for the future development of renewable technology.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

Abbreviations

\(\dot{m}\) :

Mass flow rate (kg s1)

\({C}_{\text{p(water)}}\) :

Specific heat capacity of water (J kg1K1)

\({C}_{\text{p(HTF)}}\) :

Specific heat capacity of heat transfer fluid (J kg1 K1)

\(\Delta T\) :

Temperature difference (K)

\({E}_{\text{req(steam)}}\) :

Energy required for steam generation during discharging (MJ)

\({E}_{\text{req(HTF)}}\) :

Energy required to be provided by HTF for charging (MJ)

\({E}_{\text{req(storage)}}\) :

Energy required to be stored in storage medium (MJ)

\({\text{Density}}_{\text{(storage)}}\) :

Density of the storage medium (sand) (kg m3)

\({\text{Volume}}_{\text{(storage)}}\) :

Volume of the storage medium (m3)

V r :

Radial velocity (m s1)

V θ :

Tangential velocities (m s1)

V z :

Axial velocities (m s1)

g :

Acceleration due to gravity (m s2)

V :

Kinematic viscosity of the fluid (m2 s1)

ρ :

Fluid’s density (kg m3)

\({C}_{\text{pf}}\) :

Specific heat of the working fluid (J kg1 K1)

\({T}_{\text{f}}\) :

Fluid temperature (K)

\({k}_{\text{f}}\) :

Thermal conductivity of fluid (W m1 K1)

\({k}_{\text{s}}\) :

Thermal conductivity of solid (W m1 K1)

\({T}_{\text{s}}\) :

Temperature of the solid domain (K)

TES:

Thermal energy storage

CSP:

Concentrated solar power

PCM:

Phase change material

CPC:

Compound parabolic collector

HTF:

Heat transfer fluid

References

  1. Afshari F, Muratçobanoğlu B, Mandev E, Ceviz MA, Mirzaee Z. Effects of double glazing, black wall, black carpeted floor and insulation on thermal performance of solar-glazedbalconies. Energy Build. 2023;285:112919. https://doi.org/10.1016/j.enbuild.2023.112919.

    Article  Google Scholar 

  2. Afshari F, Mandev E, Muratçobanoğlu B, Yetim AF, Ceviz MA. Experimental and numerical study on a novel fanless air-to-air solar thermoelectric refrigerator equipped with boosted heat exchanger. Renew Energy. 2023;207:253–65. https://doi.org/10.1016/j.renene.2023.02.092.

    Article  Google Scholar 

  3. Gautam A, Chamoli S, Kumar A, Singh S. A review on technical improvements, economic feasibility and world scenario of solar water heating system. Renew Sustain Energy Rev. 2017;68:541–62. https://doi.org/10.1016/j.rser.2016.09.104.

    Article  Google Scholar 

  4. Jamar A, Majid ZAA, Azmi WH, Norhafana M, Razak AA. A review of water heating system for solar energy applications. Int Commun Heat Mass Transf. 2016;76:178–87. https://doi.org/10.1016/j.icheatmasstransfer.2016.05.028.

    Article  Google Scholar 

  5. Afshari F. Experimental comparative analysis of solar system productivity and performance in water distillation: solar stills vs. parabolic dish systems. Desalination. 2024;577:117402. https://doi.org/10.1016/j.desal.2024.117402.

    Article  CAS  Google Scholar 

  6. Gilani HA, Hoseinzadeh S. Techno-economic study of compound parabolic collector in solar water heating system in the northern hemisphere. Appl Therm Eng. 2021;190:116756. https://doi.org/10.1016/j.applthermaleng.2021.116756.

    Article  Google Scholar 

  7. Ahmadi MH, Ghazvini M, Maddah H, Kahani M, Pourfarhang S, Pourfarhang A, Heris SZ. Prediction of the pressure drop for CuO/(ethylene glycol-water) nanofluid flows in the car radiator by means of artificial neural networks analysis integrated with genetic algorithm. Phys A Stat Mech Appl. 2020;546:124008. https://doi.org/10.1016/j.physa.2019.124008.

    Article  CAS  Google Scholar 

  8. Panagiotidou M, Aye L, Rismanchi B. Solar driven water heating systems for medium-rise residential buildings in urban mediterranean areas. Renew Energy. 2020;147:556–69. https://doi.org/10.1016/j.renene.2019.09.020.

    Article  Google Scholar 

  9. Wang Z, Qiu F, Yang W, Zhao X. Applications of solar water heating system with phase change material. Renew Sustain Energy Rev. 2015;52:645–52. https://doi.org/10.1016/j.rser.2015.07.184.

    Article  CAS  Google Scholar 

  10. Ahmadi MH, Baghban A, Sadeghzadeh M, Hadipoor M, Ghazvini M. Evolving connectionist approaches to compute thermal conductivity of TiO2/water nanofluid. Phys A Stat Mech Appl. 2020;540:122489. https://doi.org/10.1016/j.physa.2019.122489.

    Article  CAS  Google Scholar 

  11. Zou B, Dong J, Yao Y, Jiang Y. An experimental investigation on a small-sized parabolic trough solar collector for water heating in cold areas. Appl Energy. 2016;163:396–407. https://doi.org/10.1016/j.apenergy.2015.10.186.

    Article  Google Scholar 

  12. Bhujangrao KH. Design and development of prototype cylindrical parabolic solar collector for water heating application. Int J Renew Energy Dev. 2016;5:49–55. https://doi.org/10.14710/ijred.5.1.49-55.

    Article  Google Scholar 

  13. Ma Z, Glatzmaier GC, Kutscher CF. Thermal energy storage and its potential applications in solar thermal power plants and electricity storage. Energy Sustain. 2011. https://doi.org/10.1115/ES2011-54077.

    Article  Google Scholar 

  14. Ahmadi MH, Dehshiri SSH, Dehshiri SJH, Mostafaeipour A, Almutairi K, Ao HX, Rezaei M, Techato K. A thorough economic evaluation by implementing solar/wind energies for hydrogen production: a case study. Sustainability. 2022. https://doi.org/10.3390/su14031177.

    Article  Google Scholar 

  15. Hasnain SM. Review on sustainable thermal energy storage technologies, part I: Heat storage materials and techniques. Energy Convers Manag. 1998;39:1127–38. https://doi.org/10.1016/S0196-8904(98)00025-9.

    Article  CAS  Google Scholar 

  16. Flueckiger SM, Garimella SV. Latent heat augmentation of thermocline energy storage for concentrating solar power—a system-level assessment. Appl Energy. 2014;116:278–87. https://doi.org/10.1016/j.apenergy.2013.11.059.

    Article  Google Scholar 

  17. Wu W, Dai S, Liu Z, Dou Y, Hua J, Li M, Xinyu W, Xiaoyu W. Experimental study on the performance of a novel solar water heating system with and without PCM. Sol Energy. 2018;171:604–12. https://doi.org/10.1016/j.solener.2018.07.005.

    Article  CAS  Google Scholar 

  18. Mousavi SA, Hafezalkotob A, Ghezavati V, Abdi F, Mobarra R. Sustainable construction project of electric vehicle charging stations: a risk-based hybrid decision-making approach. J Clean Prod. 2023;402:136565. https://doi.org/10.1016/j.jclepro.2023.136565.

    Article  Google Scholar 

  19. Tesfay M, Venkatesan M. Simulation of thermocline thermal energy storage system using C. Int J Innov Appl Stud. 2013;3:354–64.

    Google Scholar 

  20. Ahmadi MH, Kumar R, Assad MEH, Ngo PTT. Applications of machine learning methods in modeling various types of heat pipes: a review. J Therm Anal Calorim. 2021;146:2333–41. https://doi.org/10.1007/s10973-021-10603-x.

    Article  CAS  Google Scholar 

  21. Wang Z, Gu Y, Lu S, Zhao Z. Optimization of thermocline heat storage tank capacity for combined heat and power plant based on environmental benefits: scenarios for China. J Energy Storage. 2023;57:106303. https://doi.org/10.1016/j.est.2022.106303.

    Article  Google Scholar 

  22. Ghebrezgabher MG, Weldegabir AK. Estimating solar energy potential in Eritrea: a GIS-based approach. Renew Energy Res Appl. 2022;3:155–64. https://doi.org/10.22044/rera.2022.11737.1106.

    Article  Google Scholar 

  23. Biencinto M, Bayón R, Rojas E, González L. Simulation and assessment of operation strategies for solar thermal power plants with a thermocline storage tank. Sol Energy. 2014;103:456–72. https://doi.org/10.1016/j.solener.2014.02.037.

    Article  Google Scholar 

  24. Cocco D, Serra F. Performance comparison of two-tank direct and thermocline thermal energy storage systems for 1MWe class concentrating solar power plants. Energy. 2015;81:526–36. https://doi.org/10.1016/j.energy.2014.12.067.

    Article  Google Scholar 

  25. Gielen D. Renewable energy technologies: cost analysis series. Sol Photovolt. 2012;1, Power Sector, Issue 4, Working Paper: International Renewable Energy Agency (IRENA)

  26. Valmiki MM, Karaki W, Li P, Van LJ, Chan C, Stephens J. Experimental investigation of thermal storage processes in a thermocline tank. J Sol Energy Eng Trans ASME. 2012;134:1–9. https://doi.org/10.1115/1.4006962.

    Article  CAS  Google Scholar 

  27. Zhang M, Xu C, Du X, Amjad M, Wen D. Off-design performance of concentrated solar heat and coal double-source boiler power generation with thermocline energy storage. Appl Energy. 2017;189:697–710. https://doi.org/10.1016/j.apenergy.2016.12.095.

    Article  Google Scholar 

  28. Dai Y, Chen L, Min Y, Chen Q, Zhang Y, Xu F, Hu K, Hao J. Active and passive thermal energy storage in combined heat and power plants to promote wind power accommodation. J Energy Eng. 2017;143:04017037. https://doi.org/10.1061/(ASCE)EY.1943-7897.0000466.

    Article  Google Scholar 

  29. Rehman H, Hirvonen J, Sirén K. Influence of technical failures on the performance of an optimized community-size solar heating system in Nordic conditions. J Clean Prod. 2018;175:624–40. https://doi.org/10.1016/j.jclepro.2017.12.088.

    Article  Google Scholar 

  30. Bauer T, Steinmann WD, Laing D, Tamme R. Next-generation energy storage materials and systems. Mater. Res. Soc. Symp. Proc. 2012;1440

  31. Yi Y, Nakayama A. An analytical study on transient thermal behavior of a packed-bed molten salt thermocline thermal storage. Int J Heat Mass Transf. 2023;209:124095. https://doi.org/10.1016/j.ijheatmasstransfer.2023.124095.

    Article  Google Scholar 

  32. Wen P, Van J, Karaki W, Lik C, Stephens J, O’Brien EJ. Transient heat transfer and energy transport in packed bed thermal storage systems. In: de Bernardes MAS, editor. Developments in heat transfer. London: InTech; 2011. p. 373–416. https://doi.org/10.5772/20979.

    Chapter  Google Scholar 

  33. Bayón R, Rojas E. Simulation of thermocline storage for solar thermal power plants: from dimensionless results to prototypes and real-size tanks. Int J Heat Mass Transf. 2013;60:713–21. https://doi.org/10.1016/j.ijheatmasstransfer.2013.01.047.

    Article  Google Scholar 

  34. Cagnoli M, Gaggioli W, Liberatore R, Russo V, Zanino R. CFD modelling of an indirect thermocline energy storage prototype for CSP applications. Sol Energy. 2023;259:86–98. https://doi.org/10.1016/j.solener.2023.05.019.

    Article  CAS  Google Scholar 

  35. Shaikh W, Wadegaonkar A, Kedare SB, Bose M. Numerical simulation of single media thermocline-based storage system. Sol Energy. 2018;174:207–17. https://doi.org/10.1016/j.solener.2018.08.084.

    Article  Google Scholar 

  36. Fandi OM, Dol SS, Alavi M. Review of renewable energy applications and feasibility of tidal energy in the United Arab Emirates. Renew Energy Res Appl. 2022;3:165–74. https://doi.org/10.22044/rera.2022.11747.1107.

    Article  Google Scholar 

  37. Marefati M, Mehrpooya M, Shafii MB. Optical and thermal analysis of a parabolic trough solar collector for production of thermal energy in different climates in Iran with comparison between the conventional nanofluids. J Clean Prod. 2018;175:294–313. https://doi.org/10.1016/j.jclepro.2017.12.080.

    Article  CAS  Google Scholar 

  38. Adnan S, Khan AH, Haider S, Mahmood R. Solar energy potential in Pakistan. J Renew Sustain Energy. 2012. https://doi.org/10.1063/1.4712051.

    Article  Google Scholar 

  39. Incropera FP, DeWitt DP. Fundamentals of heat and mass transfer. New York: Wiley; 2002.

    Google Scholar 

  40. Goswami DY, Kreith F, Kreider JF. Principles of solar engineering. Boca Raton: CRC Press; 2000.

    Google Scholar 

  41. Xie B, Baudin N, Soto J, Fan Y, Luo L. Experimental and numerical study on the thermocline behavior of packed-bed storage tank with sensible fillers. Renew Energy. 2023;209:106–21. https://doi.org/10.1016/j.renene.2023.03.107.

    Article  Google Scholar 

Download references

Acknowledgements

The authors acknowledge the support of the Ghulam Ishaq Khan Institute of Engineering Sciences and Technology, Topi, 23460, KPK, Pakistan, and its Interdisciplinary Engineering, Modelling and Simulation Research Group (IEMSRG) in carrying out the present research work.

Author information

Authors and Affiliations

Authors

Contributions

T A Cheema was contributed conceptualization and methodology. H Javaid was involved in numerical simulation and write up. H Yildizhan was performed data curation and analysis. M H Tariq did design of experiments. M T Basharat and Z M Subhani were done test setup development and experimentation. O Fakhraei was responsible for writing—original draft preparation and literature review. S Gorjian was attributed reviewing and editing. M H Ahmadi did investigation. C Pandey was done supervision.

Corresponding author

Correspondence to T. A. Cheema.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cheema, T.A., Javaid, H., Yildizhan, H. et al. Experimental and numerical investigation of a solar thermocline system for domestic water heating applications. J Therm Anal Calorim (2024). https://doi.org/10.1007/s10973-024-13148-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s10973-024-13148-x

Keywords

Navigation