Abstract
In this study, aluminum hypophosphite (AP) and melamine cyanurate (MCA) were used as flame retardant in polypropylene (PP)/wood flour (WF) composite. The flammability of the PP/WF composites was examined by the limiting oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter test. When the PP/WF composite was loaded with 20% AP/MCA (the mass ratio of AP and MCA was 5: 1), the UL-94 achieved V-0 rating and the LOI was increased to 29.5%. In addition, the flexural strength was increased by about 11.0%. The results of cone calorimeter test revealed that the heat release rate and heat release rate peak of the PP/WF composite with AP/MCA were significantly reduced. The thermal degradation mechanism of PP/WF composites was investigated by thermo-gravimetric analysis, Fourier transform infrared spectrometry, energy-dispersive X-ray spectroscopy and scanning electron microscopy. The results indicate that AP/MCA had the effect of gas-phase and condensed-phase flame retardancy during the combustion and degradation of PP/WF composite. Consequently, a thermal property reinforcing mechanism of the PP/WF composite with AP/MCA was presented.
Similar content being viewed by others
References
Klyosov AA. Wood-plastic composites. Hoboken: Wiley; 2007.
Zhang QF, Cai HZ, Yang KY, Yi WM. Effect of biochar on mechanical and flame retardant properties of wood-plastic composites. Results Phys. 2017;7:2391–5.
Hazarika A, Maji TK. Thermal decomposition kinetics, flammability, and mechanical property study of wood polymer nanocomposite. J Therm Anal Calorim. 2014;115:1679–91.
Jacob A. WPC industry focuses on performance and cost. Reinf Plast. 2006;50:32–3.
Sun LC, Wu QL, Xie YJ, Song KL, Lee SY, Wang QW. Thermal decomposition of fire-retarded wood flour/polypropylene composites. J Therm Anal Calorim. 2016;123:309–18.
Enamul Hoque M, Aminudin MAM, Jawaid M, Islam MS, Saba N, Paridah MT. Physical, mechanical, and biodegradable properties of meranti wood polymer composites. Mater Des. 2014;64:743–9.
Wu QL, Chi K, Wu YQ, Lee SY. Mechanical, thermal expansion, and flammability properties of co-extruded wood polymer composites with basalt fiber reinforced shells. Mater Des. 2014;60:334–42.
Annette N, Ina S, Matthias N. Material resistance of flame retarded wood-plastic composites against fire and fungal decay. Int Biodeterior Biodegrad. 2012;75:28–35.
Ayrilmis N, Akbulut T, Dundar T, White RH, Mengeloglu F, Buyuksari U, Candan Z, Avci E. Effect of boron and phosphate compounds on physical, mechanical, and fire properties of wood-polypropylene composites. Constr Build Mater. 2012;33:63–9.
Fang YQ, Wang QW, Guo CG, Song YM, Cooper PA. Effect of zinc borate and wood flour on thermal degradation and fire retardancy of polyvinyl chloride (PVC) composites. J Anal Appl Pyrol. 2013;100:230–6.
Wang DY, Leuteritz A, Kutlu B, der Landwehr MA, Jehnichen D, Wagenknecht U, Heinrich G. Preparation and investigation of the combustion behavior of polypropylene/organomodified MgAl-LDH micro-nanocomposite. J Alloys Compd. 2011;509:3497–501.
Bai G, Guo CG, Li LP. Synergistic effect of intumescent flame retardant and expandable graphite on mechanical and flame-retardant properties of wood flour-polypropylene composites. Constr Build Mater. 2014;50:148–53.
Michael R, Clemens S, Uwe M, Harald S. Determination of reaction mechanisms and evaluation of flame retardants in wood-melamine resin-composites. J Anal Appl Pyrol. 2007;79:306–12.
Seefeldt H, Braun U, Wagner MH. Residue stabilization in the fire retardancy of wood-plastic composites: combination of ammonium polyphosphate, expandable graphite, and red phosphorus. Macromol Chem Phys. 2012;213:2370–7.
Covaci A, Harrad S, Abdallah MAE, Ali N, Law RJ, Herzke D, de Wit CA. Novel brominated flame retardants: a review of their analysis, environmental fate and behavior. Environ Int. 2011;37:532–56.
Nie SB, Peng C, Yuan SJ, Zhang MX. Thermal and flame retardant properties of novel intumescent flame retardant polypropylene composites. J Therm Anal Calorim. 2013;113:865–71.
Guan YH, Huang JQ, Yang JC, Shao ZB, Wang YZ. An effective way to flame-retard biocomposite with ethanolamine modified ammonium polyphosphate and its flame retardant mechanisms. Ind Eng Chem Res. 2015;54:3524–31.
Jiang D, Pan MZ, Cai X, Zhao YT. Flame retardancy of rice straw-polyethylene composites affected by in situ polymerization of ammonium polyphosphate/silica. Compos Part A. 2018;109:1–9.
Ge H, Tang G, Hu WZ, Wang BB, Pan Y, Song L, Hu Y. Aluminum hypophosphite microencapsulated to improve its safety and application to flame retardant polyamide 6. J Hazard Mater. 2015;294:186–94.
Zhao B, Chen L, Long JW, Chen HB, Wang YZ. Aluminum hypophosphite versus alkyl-substituted phosphinate in polyamide 6: flame retardance, thermal degradation, and pyrolysis behavior. Ind Eng Chem Res. 2013;52:2875–86.
Lu XS, Qiao XY, Yang T, Sun K, Chen XD. Preparation and properties of environmental friendly nonhalogen flame retardant melamine cyanurate/nylon 66 composites. J Appl Polym Sci. 2011;122:1688–97.
Liu Y, Wang Q. The investigation on the flame retardancy mechanism of nitrogen flame retardant melamine cyanurate in polyamide 6. J Polym Res. 2009;16:583–9.
Yan YW, Huang JQ, Guan YH, Shang K, Jian RK, Wang YZ. Flame retardance and thermal degradation mechanism of polystyrene modified with aluminum hypophosphite. Polym Degrad Stab. 2014;99:35–42.
Wu NJ, Li XT. Flame retardancy and synergistic flame retardant mechanisms of acrylonitrile-butadiene-styrene composites based on aluminum hypophosphite. Polym Degrad Stab. 2014;105:265–76.
Yuan BH, Bao CL, Guo YQ, Song L, Liew KM, Hu Y. Preparation and characterization of flame-retardant aluminum hypophosphite/poly(vinyl alcohol) composite. Ind Eng Chem Res. 2012;51:14065–75.
Ceyda I, Jale H. Investigation of thermal degradation characteristics of polyamide-6 containing melamine or melamine cyanurate via direct pyrolysis mass spectrometry. J Anal Appl Pyrol. 2012;98:221–30.
Jiao YH, Wang XL, Wang YZ, Wang DY, Zhai YL, Lin JS. Thermal degradation and combustion behaviors of flame-retardant polypropylene/thermoplastic polyurethane blends. J Macromol Sci B. 2009;48:887–909.
Acknowledgements
This work was financially supported by the National Natural Science Foundation of China (31570572 and 31670516) and Heilongjiang Key Project Technologies R&D Programme (GA15A101).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhao, P., Guo, C. & Li, L. Flame retardancy and thermal degradation properties of polypropylene/wood flour composite modified with aluminum hypophosphite/melamine cyanurate. J Therm Anal Calorim 135, 3085–3093 (2019). https://doi.org/10.1007/s10973-018-7544-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10973-018-7544-9