Skip to main content

Advertisement

Log in

Effect of Grain Boundary Diffusion Pr and Cu on Properties of Sintered Nd-Fe-B Permanent Magnet

  • Original Paper
  • Published:
Journal of Superconductivity and Novel Magnetism Aims and scope Submit manuscript

Abstract

The Pr, Cu, and Pr75Cu25 were deposited on the sintered NdFeB by magnetron sputtering technology, and the samples were subjected to grain boundary diffusion heat treatment. The magnetic properties, microstructure, temperature stability and bending strength of the magnet were analyzed. Compared with the blank magnet, the grain boundaries of the diffusion magnet increase and enhance the Nd phase and its continuum, thereby isolating the main phase grains and resulting in a stronger magnetic decoupling effect. The coercivity of Pr and Pr75Cu25 diffusion magnets increased from 12.86 kOe to 14.69 kOe and 15.78 kOe, respectively, while the coercivity of diffusion Cu magnets increased from 13.38 kOe to 14.83 kOe. In the temperature range of 20 ~ 120 °C, the reversible temperature coefficients of coercivity (|β|) of diffusion Pr, Cu, and Pr75Cu25 magnets decrease by 0.034%/°C, 0.021%/°C and 0.089%/°C, respectively. Meanwhile, the irreversible flux magnetic loss (Hirr) decreased by 20.96%, 0.94%, and 27.71% respectively. The average bending strength increased by 55.89 MPa, 155.65 MPa, and 130.21 MPa, respectively.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Data Availability

The data supporting this study are available from the corresponding author upon reasonable request.

References

  1. Gutfleisch, O., Willard, M.A., Brück, E., Chen, C.H., Sankar, S.G., Liu, J.P.: Magnetic materials and devices for the 21st century: stronger, lighter, and more energy efficient. Adv. Mater. 23, 821–842 (2011)

    Article  Google Scholar 

  2. Liu, X., Wang, X., Liang, L., Zhang, P., Jin, J., Zhang, Y.: Rapid coercivity increment of Nd-Fe-B sintered magnets by Dy69Ni31 grain boundary restructuring. J. Magn. Magn. Mater. 370, 76–80 (2014)

    Article  ADS  Google Scholar 

  3. Hou, Y.H., Wang, Y.L., Huang, Y.L., Wang, Y., Li, S., Ma, S.: Effects of Nd-rich phase on the improved properties and recoil loops for hot deformed Nd-Fe-B magnets. Acta Mater. 115, 385–391 (2016)

    Article  ADS  Google Scholar 

  4. Hono, K., Sepehri-Amin, H.: Strategy for high-coercivity Nd-Fe-B magnets. Scripta Mater. 67, 530–535 (2012)

    Article  Google Scholar 

  5. Zhou, L., Jian, L.I., Cheng, X., Liu, T., Xiaojun, Y.U., Bo, L.I.: Dy gradient and coercivity in grain boundary difusion processed Nd-Fe-B magnet. J. Rare Earths 35(6), 559–566 (2017)

    Article  Google Scholar 

  6. Hirosawa, S., Matsuura, Y., Yamamoto, H., Fujimura, S., Sagawa, M., Yamauchi, H.: Magnetization and magnetic anisotropy of R2Fe14B measured on single crystals. J. Appl. Phys. 59(3), 873–879 (1986)

    Article  ADS  Google Scholar 

  7. Chen, H., Chen, D., Long, M., Duan, H., Huang, Y., Gui, L.: Numerical modeling of centerline segregation by a combined 3-D and 2-D hybrid model during slab continuous casting. J. Mater. Res. 33(8), 989–1002 (2018)

    Article  ADS  Google Scholar 

  8. Liu, Y.H., Guo, S., Chen, R.J., Lee, D., Yan, A.R.: Efect of heat treatment on microstructure and thermal stability of Nd-Fe-B sintered magnets. IEEE. T. Magn. 47(10), 3270–3272 (2011)

    Article  ADS  Google Scholar 

  9. Kim, T.H., Lee, S.R., Namkumg, S., Jang, T.S.: A study on the Nd-rich phase evolution in the Nd-Fe-B sintered magnet and its mechanism during post-sintering annealing. J. Alloys Compd. 537(5), 261–268 (2012)

    Article  Google Scholar 

  10. Sasaki, T.T., Ohkubo, T., Takada, Y., Sato, T., Kato, A., Kaneko, Y., Hono, K.: Formation of non-ferromagnetic grain boundary phase in a Ga-doped Nd-rich Nd-Fe-B sintered magnet. Scripta Mater. 113(1), 218–221 (2016)

    Article  Google Scholar 

  11. Knoch, K.G., Schneider, G., Fidler, J., Henig, E.T., Kronmuller, H.: Al-doped Nd-Fe-B prmanent magnets: wetting and microstructural investigations. IEEE Trans. Magn. 25(5), 3426–3428 (1989)

    Article  ADS  Google Scholar 

  12. Knoch, K.G., Grieb, B., Henig, E.T., Kronmuller, H., Petzow, G.: Upgraded Nd-Fe-B-AD (AD=Al, Ga) magnets: wettability and microstructure. IEEE Trans. Magn. 26(5), 1951–1953 (1990)

    Article  ADS  Google Scholar 

  13. Gabay, A.M., Zhang, Y., Hadjipanayis, G.C.: Efect of very small additions on the coercivity of Dy-free Nd-Fe-(Co)-B-sintered magnets. J. Magn. Magn. Mater. 238(2), 226–232 (2002)

    Article  ADS  Google Scholar 

  14. Ni, J.J., Ma, T.Y., Cui, X.G., Wu, Y.R., Yan, M.: Improvement of corrosion resistance and magnetic properties of Nd-Fe-B sintered magnets by Al85Cu15 intergranular addition. J. Alloys Compd. 502(2), 346–350 (2010)

    Article  Google Scholar 

  15. Ni, J., Ma, T., Yan, M.: Changes of microstructure and magnetic properties of Nd-Fe-B sintered magnets by doping Al-Cu. J. Magn. Magn. Mater. 323(21), 2549–2553 (2011)

    Article  ADS  Google Scholar 

  16. Sepehri-Amin, H., Ohkubo, T., Shima, T., Hono, K.: Grain boundary and interface chemistry of an Nd-Fe-B-based sintered magnet. Acta Mater. 60(3), 819–830 (2012)

    Article  ADS  Google Scholar 

  17. Wan, F., Zhang, Y., Han, J., Liu, S., Liu, T., Zhou, L., Deng, Z.: Coercivity enhancement in Dy-free Nd-Fe-B sintered magnets by using Pr-Cu alloy. J. Appl. Phys. 115(20), 203910 (2014)

    Article  ADS  Google Scholar 

  18. Soderznik, M., Sepehri-Amin, H., Sasaki, T.T., Ohkubo, T., Takada, Y., Sato, T., Hono, K.: Magnetization reversal of exchange-coupled and exchange-decoupled Nd-Fe-B magnets observed by magneto-optical Kerr effect microscopy. Acta Mater. 135, 68–76 (2017)

    Article  ADS  Google Scholar 

  19. Wong, Y.J., Hsu, W.C., Chang, H.W., Lee, Y.I., Chang, W.C., Chiu, C.H.: Comparison on the coercivity enhancement of the sintered Nd-Fe-B magnets by grain boundary diffusion with Tb70Cu30 powders prepared by different milling methods. AIP Adv. 11(2), 025101 (2021)

    Article  ADS  Google Scholar 

  20. Liu, Z.W., He, J.Y.: Several issues on development of grain boundary diffusion process for Nd-Fe-B permanent magnets. Acta Metall Sin 57(9), 1155–1170 (2021)

    Google Scholar 

  21. Sepehri-Amin, H., Liu, L., Ohkubo, T., Yano, M., Shoji, T., Kato, A.: Microstructure and temperature dependent of coercivity of hot-deformed Nd-Fe-B magnets diffusion processed with Pr-Cu alloy. Acta Mater. 99, 297–306 (2015)

    Article  ADS  Google Scholar 

  22. Chen, B., Liu, X., Chen, R., Guo, S., Yan, A.: The mechanism of enhanced magnetic properties of sintered permanent magnets by substitution of Pr for Nd. J. Alloys Compd. 516, 73–77 (2012)

    Article  Google Scholar 

  23. Zhang, Y., Ma, T., Liu, X., Liu, P., Jin, J., Zou, J., Yan, M.: Coercivity enhancement of Nd-Fe-B sintered magnets with intergranular adding (Pr, Dy, Cu)-Hx powders. J. Magn. Magn. Mater. 399, 159–163 (2016)

    Article  ADS  Google Scholar 

Download references

Funding

This work was supported by the National Key R&D Program of China(Grant Nos.2021YFB3502400,2022YFB3504800), and the Key Research and Develement Plan of Anhui Province(Nos. 202003a05020051, 202304a05020036).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiansong Liu.

Ethics declarations

Competing Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhu, C., Liu, X., Kan, X. et al. Effect of Grain Boundary Diffusion Pr and Cu on Properties of Sintered Nd-Fe-B Permanent Magnet. J Supercond Nov Magn 36, 1977–1982 (2023). https://doi.org/10.1007/s10948-023-06631-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10948-023-06631-3

Keywords

Navigation