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Impact of strip winding tension on ultracrystalline magnetic core for current transformer

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Abstract

Electronic products are designed towards “miniaturization”, “low energy consumption,“ and “high performance”. This study investigates the impact of winding tension on the ultracrystalline magnetic core with Fe73.2Si14B9Cu0.8Nb3 composition for current transformers from the manufacturing perspective. The winding tension was controlled by controlling the converter frequency and manual force. The research results showed that, as the winding tension increased and the deformation factor λf increased, the outer diameter decreased. In contrast, the core loss, remanence, and coercivity first decreased and then increased, with the amplitude of decrease much higher than that of increase. Seen from manufacturing, under the excitation current of 10–100 mA, the induced potential value increased first and then decreased, with the amplitude change reaching the maximum at 250 mA. When the rated current percentage was 1–20%, the ratio error approached and then deviated from the zero axis, and the phase displacement tended to decrease first and then increase. These results promote new industrial optimization and upgrading of the “research side”, “manufacturing side,“ and “application side”, providing practical guidance for industrial mass production.

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Data availability

The corresponding author’s data supporting this study’s findings are available upon reasonable request.

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Funding

This work was supported by the Basic Scientific research projects of Liaoning Education Department (Grant No. LJKFZ20220323) and the National Key R&D Program of China (Grant No. SQ2020YFF0421850).

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Authors and Affiliations

  1. Soft Magnetic Material Application Collaborative Innovation Center, Chaoyang Teachers College, Chaoyang, 122000, China

    Mingxing Yu & Peng Qu

  2. Liaoning Binghang Amorphous Technology Co., Ltd., Chaoyang, 122000, China

    Mingxing Yu & Ming Gao

Authors
  1. Mingxing Yu
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  2. Peng Qu
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  3. Ming Gao
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Contributions

All authors contributed to the study conception and design. Material preparation and data collection were performed by MY and MG and data analysis and novelty were directed by PQ and MG. The first draft of the manuscript was written by MY and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Mingxing Yu or Peng Qu.

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Yu, M., Qu, P. & Gao, M. Impact of strip winding tension on ultracrystalline magnetic core for current transformer. J Mater Sci: Mater Electron 34, 273 (2023). https://doi.org/10.1007/s10854-022-09717-1

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