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Recent trends in coating processes on various AISI steel substrates: A review

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Abstract

Various spraying techniques have been used to apply engineered coatings on different industrial parts and components. Enhancing the properties of coated components for particular uses requires a surface treatment of thermally assisted as-sprayed coatings. In this study, we provide a study of various coating techniques and a thorough overview of the complexes in different AISI steels' corrosion, erosion, and wear behaviour. In-depth analysis and discussion are provided on the impact of processing techniques, microstructure, and alloying components on the behaviour of surface deterioration. We emphasize the underlying processes and synergy between the various degradation paths and point out significant information gaps in individual publications.

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Abbreviations

HVOF:

High-velocity oxy-fuel

PVD:

Physical vapour deposition

D-GUN:

Detonation gun process

HVAF:

High-velocity air–fuel

LPPS:

Low-pressure plasma spray process

TIG:

Tungsten inert gas

SEM:

Scanning electron microscope

IBAD:

Ion-beam-assisted deposition

EDX:

Energy-dispersive X-ray analysis

CVD:

Chemical vapour deposition

XRD:

X-ray diffraction analysis

OM:

Optical microscopy

AFM:

Atomic force microscopy

STM:

Scanning tunnelling microscopy

TEM:

Transmission electron microscopy

DLS:

Dynamic light scattering

UV-VI:

Ultraviolet visual inspection

PC:

Polarization curves

LPR:

Linear polarization resistance

OCPD:

Open-circuit potential decay

ACIM:

AC impedance measurement

WLM:

Weight loss measurement

OPC:

Open-circuit potential

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Acknowledgements

The authors of this review paper express their appreciation to the MED, NIT Patna, Bihar, India.

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  1. Department of Mechanical Engineering, National Institute of Technology Patna, Bihar, 800005, India

    Naveen Kumar & Vikas Kumar Choubey

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N.K. was involved in conceptualization, formal analysis, writing, investigation, validation, visualization, writing—review, and editing, and V.K.C. did supervision.

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Kumar, N., Choubey, V.K. Recent trends in coating processes on various AISI steel substrates: A review. J Mater Sci 59, 395–422 (2024). https://doi.org/10.1007/s10853-023-09239-z

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