Abstract
Cold spray deposition, which can be framed in the wider family of additive manufacturing, is a manufacturing technique that is able to produce coatings on diverse types of substrates through the deposition of feedstock powder. As a low-temperature process, cold spray represents a potential solution for the metallization of temperature-sensitive materials, i.e. polymers and polymer matrix composites. The study of the cold spray technology for the metallization of polymers is still in its early stage, and the deposition mechanisms of metals on polymer-based materials are not thoroughly understood yet. On these premises, a review on this topic is needed to systematically depict the actual state of the art and to provide a reliable and well-organized overview discussing all the theories arisen in these years. In summary, this review aims: i) to collect all the available literature and enucleate the most discussed and interesting points (the most prevailing theories regarding the bonding mechanisms, the influence of the different process parameters and the main characteristics of cold-sprayed coating), providing a reliable and well-organized state of the art; ii) to define the open questions and to delineate the directions of future work.
Similar content being viewed by others
References
Brighenti R, Cosma MP, Marsavina L et al (2021) Laser-based additively manufactured polymers: a review on processes and mechanical models. J. Mater. Sci. 56(2):961–98
Jeandin M, Delloro F, Léger PE et al (2018) Cold spray under the banner of thermal spray in the whirlwind of additive manufacturing. Surf Eng. https://doi.org/10.1080/02670844.2018.1471188
Kelkar M, Heberlein J (2002) Wire-arc spray modeling. Plasma Chem Plasma Process. https://doi.org/10.1023/A:1012924714157
Wu B, Pan Z, Ding D et al (2018) A review of the wire arc additive manufacturing of metals: properties, defects and quality improvement. J. Manuf. Process. 35:127–139
Gapsari F, Hidayati NA, Setyarini PH et al (2021) Hydroxyapatite coating on stainless steel 316l using flame spray technique. Int J Eng Trans B Appl. https://doi.org/10.5829/IJE.2021.34.02B.22
Stoltenhoff T, Kreye H, Richter HJ (2002) An analysis of the cold spray process and its coatings. J Therm Spray Technol. https://doi.org/10.1361/105996302770348682
Raoelison RN, Xie Y, Sapanathan T et al (2018) Cold gas dynamic spray technology: a comprehensive review of processing conditions for various technological developments till to date. Addit. Manuf. 19:134–59
Schmidt T, Gärtner F, Assadi H, Kreye H (2006) Development of a generalized parameter window for cold spray deposition. Acta Mater. https://doi.org/10.1016/j.actamat.2005.10.005
Palodhi L, Singh H (2020) On the dependence of critical velocity on the material properties during cold spray process. J Therm Spray Technol. https://doi.org/10.1007/s11666-020-01105-7
Guo H, Zhao X, An Y et al (2021) Fabrication and effect of heat treatment on the microstructure and tribology properties of HVOF-sprayed CoMoCrSi coating. J Mater Sci. https://doi.org/10.1007/s10853-021-05986-z
Viscusi A, Astarita A, Della G R, Rubino F (2019) A perspective review on the bonding mechanisms in cold gas dynamic spray. Surf. Eng. 35(9):743–71
Hassani-Gangaraj M, Veysset D, Champagne VK et al (2018) Adiabatic shear instability is not necessary for adhesion in cold spray. Acta Mater. https://doi.org/10.1016/j.actamat.2018.07.065
Dong G, Tang Y, Li D, Zhao YF (2020) Design and optimization of solid lattice hybrid structures fabricated by additive manufacturing. Addit Manuf. https://doi.org/10.1016/j.addma.2020.101116
Zeng G, Zahiri SH, Gulizia S et al (2021) Hybrid additive manufacturing of biocompatible Ti–Ta composite structures for biomedical applications. J Mater Res. https://doi.org/10.1557/s43578-021-00190-w
Blindheim J, Grong Ø, Welo T, Steinert M (2020) On the mechanical integrity of AA6082 3D structures deposited by hybrid metal extrusion & bonding additive manufacturing. J Mater Process Technol. https://doi.org/10.1016/j.jmatprotec.2020.116684
Li F, Chen S, Shi J et al (2017) Evaluation and optimization of a hybrid manufacturing process combining wire arc additive manufacturing with milling for the fabrication of stiffened panels. Appl Sci. https://doi.org/10.3390/app7121233
Viscusi A, Perna AS, Astarita A et al (2019) Experimental study of cold sprayed metallic coatings on thermoplastic matrix composites. Key. Eng Mater. 813:68–73
Astarita A, Boccarusso L, Durante M et al (2018) Study of the production of a metallic coating on natural fiber composite through the cold spray technique. J Mater Eng Perform. https://doi.org/10.1007/s11665-018-3147-7
Bortolussi V, Borit F, Chesnaud A, et al (2016) Cold spray of metal-polymer composite coatings onto Carbon Fiber-Reinforced Polymer (CFRP). In: Proceedings of the International Thermal Spray Conference
Miyazaki N (2016) Solid particle erosion of composite materials: a critical review. J. Compos. Mater. 50(3):3175–217
Gardon M, Melero H, Garcia-Giralt N et al (2014) Enhancing the bioactivity of polymeric implants by means of cold gas spray coatings. J Biomed Mater Res - Part B Appl Biomater. https://doi.org/10.1002/jbm.b.33134
Joshi N (2019) Advanced coatings by thermal spray processes. Technologies. https://doi.org/10.3390/technologies7040079
Campbell JP, Astarita A, Viscusi A, Saha GC (2020) Investigation of strain-hardening characteristics of cold-sprayed Al–Al2O3 coatings: a combined nanoindentation and expanding cavity models approach. Surf Eng. https://doi.org/10.1080/02670844.2019.1620438
Viscusi A, Ammendola P, Astarita A et al (2016) Aluminum foam made via a new method based on cold gas dynamic sprayed powders mixed through sound assisted fluidization technique. J Mater Process Technol. https://doi.org/10.1016/j.jmatprotec.2015.12.030
Bhatnagar A (2016) Lightweight Ballistic Composites: military and law-enforcement applications, 2nd edn. Woodhead Publishing, UK
Hueber C, Fischer G, Schwingshandl N, Schledjewski R (2019) Production planning optimisation for composite aerospace manufacturing. Int J Prod Res. https://doi.org/10.1080/00207543.2018.1554918
Zhang H, Huang T, Jiang Q et al (2021) Recent progress of 3D printed continuous fiber reinforced polymer composites based on fused deposition modeling: a review. J. Mater. Sci. 29:1–24
Verma P, Bansala T, Chauhan SS et al (2021) Electromagnetic interference shielding performance of carbon nanostructure reinforced, 3D printed polymer composites. J Mater Sci. https://doi.org/10.1007/s10853-021-05985-0
Yao Y, Jin S, Zou H et al (2021) Polymer-based lightweight materials for electromagnetic interference shielding: a review. J. Mater. Sci. 18:1–32
Lin T, Yu H, Wang L et al (2021) A review of recent advances in the preparation of polyaniline-based composites and their electromagnetic absorption properties. J. Mater. Sci. 56(9):5449–78
Senis EC, Golosnoy IO, Dulieu-Barton JM, Thomsen OT (2019) Enhancement of the electrical and thermal properties of unidirectional carbon fibre/epoxy laminates through the addition of graphene oxide. J Mater Sci. https://doi.org/10.1007/s10853-019-03522-8
Chen X, Smorgonskiy A, Li J et al (2019) Nonlinear electrical conductivity through the thickness of multidirectional carbon fiber composites. J Mater Sci. https://doi.org/10.1007/s10853-018-3127-1
Su X, Li X, Ong CYA et al (2019) Metallization of 3D printed polymers and their application as a fully functional water-splitting system. Adv Sci. https://doi.org/10.1002/advs.201801670
Jin Z, Shen YA, Huo F et al (2021) Electromigration behavior of silver thin film fabricated by electron-beam physical vapor deposition. J Mater Sci. https://doi.org/10.1007/s10853-021-05862-w
Cihanoğlu G, Ebil Ö (2021) Robust fluorinated siloxane copolymers via initiated chemical vapor deposition for corrosion protection. J Mater Sci. https://doi.org/10.1007/s10853-021-06060-4
Miquelot A, Youssef L, Villeneuve-Faure C et al (2021) In- and out-plane transport properties of chemical vapor deposited TiO2 anatase films. J Mater Sci. https://doi.org/10.1007/s10853-021-05955-6
Olivera S, Muralidhara HB, Venkatesh K et al (2016) Plating on acrylonitrile–butadiene–styrene (ABS) plastic: a review. J. Mater. Sci. 51(8):3657–74. https://doi.org/10.1007/s10853-015-9668-7
Corni I, Chater RJ, Boccaccini AR, Ryan MP (2012) Electro co-deposition of Ni-Al 2O 3 composite coatings. J Mater Sci. https://doi.org/10.1007/s10853-012-6381-7
Vergason G (2019) Advances in decorative PVD chromium coatings for polymer substrates. In: Annual Technical Conference - ANTEC, Conference Proceedings
Kumar S, Chavan NM, Srinivasa Rao D (2019) Cold spraying: a low temperature variant of thermal spray techniques to deposit metallic materials. Front. Adv. Mater. Res. 1(1):25–27. https://doi.org/10.34256/famr1914
Prashar G, Vasudev H (2021) A comprehensive review on sustainable cold spray additive manufacturing: State of the art, challenges and future challenges. J. Clean. Prod. 23:127606
Assadi H, Kreye H, Gärtner F, Klassen T (2016) Cold spraying – A materials perspective. Acta. Mater. 116:382–407. https://doi.org/10.1016/j.actamat.2016.06.034
Silvello A, Cavaliere PD, Albaladejo V et al (2020) Powder properties and processing conditions affecting cold spray deposition. Coatings. https://doi.org/10.3390/coatings10020091
Yin S, Cavaliere P, Aldwell B et al (2018) Cold spray additive manufacturing and repair: fundamentals and applications. Addit Manuf 21:628–650
Perna AS, Astarita A, Borrelli D et al (2021) Fused filament fabrication of ONYX-based composites coated with aluminum powders: a preliminary analysis on feasibility and characterization. ESAFORM 2021. https://doi.org/10.25518/esaform21.4017
Viscusi A, Astarita A, Borrelli D et al (2021) On the influence of manufacturing strategy of 3d-printed polymer substrates on cold spray deposition. ESAFORM 2021. https://doi.org/10.25518/esaform21.3003
Della Gatta R, Astarita A, Borrelli D et al (2021) manufacturing of aluminum coating on 3d-printed onyx with cold spray technology. ESAFORM 2021. https://doi.org/10.25518/esaform21.858
Parmar H, Gambardella A, Perna AS et al (2021) Manufacturing and metallization of hybrid thermoplastic-thermoset matrix composites. ESAFORM 2021. https://doi.org/10.25518/esaform21.2727
Liberati AC, Che H, Vo P, Yue S (2021) Influence of secondary component hardness when cold spraying mixed metal powders on carbon fiber reinforced polymers. J Therm Spray Technol. https://doi.org/10.1007/s11666-021-01197-9
Perna AS, Astarita A, Carlone P et al (2021) Characterization of cold-spray coatings on fiber-reinforced polymers through nanoindentation tests. Metals (Basel). https://doi.org/10.3390/met11020331
Tsai JT, Akin S, Zhou F et al (2021) Establishing a cold spray particle deposition window on polymer substrate. J. Therm. Spray Technol. 18:1–2
Della Gatta R, Viscusi A, Perna AS et al (2021) Cold spray process for the production of AlSi10Mg coatings on glass fibers reinforced polymers. Mater Manuf Process. https://doi.org/10.1080/10426914.2020.1813895
Feng P, Rokni MR, Nutt SR (2021) Depositing aluminum onto PEKK composites by cold spray. J Therm Spray Technol. https://doi.org/10.1007/s11666-020-01125-3
Della Gatta R, Viscusi A, Perna AS et al (2021) Feasibility of steel powder deposition on composites through cold spray. Mater Manuf Process. https://doi.org/10.1080/10426914.2020.1832693
Fallah P, Rajagopalan S, McDonald A, Yue S (2020) Development of hybrid metallic coatings on carbon fiber-reinforced polymers (CFRPs) by cold spray deposition of copper-assisted copper electroplating process. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2020.126231
Papa I, Russo P, Astarita A et al (2020) Impact behaviour of a novel composite structure made of a polymer reinforced composite with a 3D printed metallic coating. Compos Struct. https://doi.org/10.1016/j.compstruct.2020.112346
Viscusi A, Antonucci V, Carrino L et al (2020) Manufacturing of an innovative composite structure: design, manufacturing and impact behaviour. Compos Struct. https://doi.org/10.1016/j.compstruct.2020.112637
Rubino F, Tucci F, Esperto V, et al (2020) Metallization of fiber reinforced composite by surface functionalization and cold spray deposition. In: Procedia Manufacturing
Bortolussi V, Figliuzzi B, Willot F et al (2020) Electrical conductivity of metal-polymer cold spray composite coatings onto carbon fiber-reinforced polymer. J Therm Spray Technol. https://doi.org/10.1007/s11666-020-00999-7
Viscusi A, Durante M, Astarita A et al (2020) Experimental evaluation of metallic coating on polymer by cold spray. Procedia Manufacturing 47:761–765
Liberati AC, Che H, Vo P, Yue S (2020) Observation of an indirect deposition effect while cold spraying Sn-Al mixed powders onto carbon fiber reinforced polymers. J Therm Spray Technol. https://doi.org/10.1007/s11666-019-00967-w
Rokni MR, Feng P, Widener CA, Nutt SR (2019) Depositing Al-based metallic coatings onto polymer substrates by cold spray. J Therm Spray Technol. https://doi.org/10.1007/s11666-019-00911-y
Perna AS, Viscusi A, Astarita A et al (2019) Manufacturing of a metal matrix composite coating on a polymer matrix composite through cold gas dynamic spray technique. J Mater Eng Perform. https://doi.org/10.1007/s11665-019-03914-6
Gillet V, Aubignat E, Costil S et al (2019) Development of low pressure cold sprayed copper coatings on carbon fiber reinforced polymer (CFRP). Surf. Coatings. Technol. 364:306–316. https://doi.org/10.1016/j.surfcoat.2019.01.011
Che H, Vo P, Yue S (2019) Investigation of cold spray on polymers by single particle impact experiments. J. Therm. Spray. Technol. 28:135–143. https://doi.org/10.1007/s11666-018-0801-4
Perna AS, Viscusi A, Astarita A et al (2019) Experimental study of functionalized polymer matrix composite with multi-material metal coatings produced by means of cold spray technology. Key. Eng. Mater. 813:267–272
Chu X, Che H, Yue S (2019) Understanding the cold spray deposition characteristics of mixed metal powders. MRS Adv. https://doi.org/10.1557/adv.2019.418
Papa I, Russo P, Astarita A et al (2019) Influence of the metallic cold spray deposition on the low-velocity impact behaviour of composite laminates. Key. Eng. Mater. 813:376–380
Lomonaco P, Weiller S, Feki I et al (2019) Cold spray technology to promote conductivity of short carbon fiber reinforced polyether-ether-ketone (PEEK). Key. Eng. Mater. 813:459–464
Che H, Gagné M, Rajesh PSM et al (2018) Metallization of carbon fiber reinforced polymers for lightning strike protection. J Mater Eng Perform. https://doi.org/10.1007/s11665-018-3609-y
Chen C, Xie X, Xie Y et al (2018) Metallization of polyether ether ketone (PEEK) by copper coating via cold spray. Surf. Coatings. Technol. 342:209–219. https://doi.org/10.1016/j.surfcoat.2018.02.087
Stenson C, McDonnell KA, Yin S et al (2018) Cold spray deposition to prevent fouling of polymer surfaces. Surf Eng. https://doi.org/10.1080/02670844.2016.1229833
Małachowska A, Winnicki M, Stachowicz M, Korzeniowski M (2018) Metallisation of polycarbonates using a low pressure cold spray method. Surf. Eng. 34:251–258. https://doi.org/10.1080/02670844.2016.1277843
Dong S, Liao H (2018) Substrate pre-treatment by dry-ice blasting and cold spraying of titanium. Surf Eng. https://doi.org/10.1080/02670844.2016.1210894
Che H, Liberati A, Vo P, Yue S (2018) Cold spray of mixed sn-zn and sn-al powders on carbon fiber reinforced polymers. Mater. Sci. Forum 941:1892–1897
Che H, Chu X, Vo P, Yue S (2018) Metallization of various polymers by cold spray. J Therm Spray Technol. https://doi.org/10.1007/s11666-017-0663-1
Bortolussi V, Figliuzzi B, Willot F et al (2018) Morphological modeling of cold spray coatings. Image Anal Stereol. https://doi.org/10.5566/ias.1894
Che H, Chu X, Vo P, Yue S (2017) Cold spray of mixed metal powders on carbon fibre reinforced polymers. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2017.09.052
Kromer R, Danlos Y, Aubignat E et al (2017) Coating deposition and adhesion enhancements by laser surface texturing—metallic particles on different classes of substrates in cold spraying process. Mater. Manuf. Process. 32(14):1642–52
Małachowska A, Winnicki M, Konat Ł et al (2017) Possibility of spraying of copper coatings on polyamide 6 with low pressure cold spray method. Surf. Coatings. Technol. 318:82–89. https://doi.org/10.1016/j.surfcoat.2017.02.001
Che H, Vo P, Yue S (2017) Metallization of carbon fibre reinforced polymers by cold spray. Surf. Coatings. Technol. 313:236–247. https://doi.org/10.1016/j.surfcoat.2017.01.083
Lupoi R, Stenson C, McDonnell KA et al (2016) Antifouling coatings made with cold spray onto polymers: process characterization. CIRP Ann – Manuf. Technol. 65:545–548. https://doi.org/10.1016/j.cirp.2016.04.015
Ye H, Wang J (2014) Preparation of aluminum coating on Lexan by cold spray. Mater Lett. https://doi.org/10.1016/j.matlet.2014.08.119
Vucko MJ, King PC, Poole AJ et al (2014) Assessing the antifouling properties of cold-spray metal embedment using loading density gradients of metal particles. Biofouling. https://doi.org/10.1080/08927014.2014.906584
Ganesan A, Yamada M, Fukumoto M (2013) Cold spray coating deposition mechanism on the thermoplastic and thermosetting polymer substrates. J. Therm. Spray. Techn. 22(8):1275–1282. https://doi.org/10.1007/s11666-013-9984-x
Gardon M, Latorre A, Torrell M et al (2013) Cold gas spray titanium coatings onto a biocompatible polymer. Mater Lett. https://doi.org/10.1016/j.matlet.2013.04.115
King PC, Poole AJ, Horne S et al (2013) Embedment of copper particles into polymers by cold spray. Surf. Coatings. Technol. 216:60–67. https://doi.org/10.1016/j.surfcoat.2012.11.023
Vucko MJ, King PC, Poole AJ et al (2013) Polyurethane seismic streamer skins: an application of cold spray metal embedment. Biofouling. https://doi.org/10.1080/08927014.2012.741682
Ganesan A, Affi J, Yamada M, Fukumoto M (2012) Bonding behavior studies of cold sprayed copper coating on the PVC polymer substrate. Surf. Coatings. Technol. 207:262–269. https://doi.org/10.1016/j.surfcoat.2012.06.086
Vucko MJ, King PC, Poole AJ et al (2012) Cold spray metal embedment: an innovative antifouling technology. Biofouling. https://doi.org/10.1080/08927014.2012.670849
Giraud D, Borit F, Guipont V, et al (2012) Metallization of a polymer using cold spray: Application to aluminum coating of polyamide 66. In: Proceedings of the International Thermal Spray Conference
Affi J, Okazaki H, Yamada M, Fukumoto M (2011) Fabrication of aluminum coating onto CFRP substrate by cold spray. Mater Trans. https://doi.org/10.2320/matertrans.T-M2011807
Zhou XL, Chen AF, Liu JC et al (2011) Preparation of metallic coatings on polymer matrix composites by cold spray. Surf. Coatings. Technol. 206:132–136. https://doi.org/10.1016/j.surfcoat.2011.07.005
Lupoi R, O’Neill W (2010) Deposition of metallic coatings on polymer surfaces using cold spray. Surf. Coatings. Technol. 205:2167–2173. https://doi.org/10.1016/j.surfcoat.2010.08.128
Sturgeon A, Dunn B, Celotto S, O’Neill B (2006) Cold sprayed coatings for polymer composite substrates. In: European Space Agency, (Special Publication) ESA SP
Zhang D, Shipway PH, McCartney DG (2005) Cold gas dynamic spraying of aluminum: the role of substrate characteristics in deposit formation. J Therm Spray Technol. https://doi.org/10.1361/10599630522666
Qi X, Wu X, Gong Y et al (2021) Interlaminar mechanical properties of nano- and short-aramid fiber reinforced glass fiber-aluminum laminates: a comparative study. J Mater Sci. https://doi.org/10.1007/s10853-021-06003-z
Cai Y, An X, Zou Q et al (2021) Mechanical properties and failure mechanisms of composite laminates with classical fabric stacking patterns. J Mater Sci. https://doi.org/10.1007/s10853-021-06073-z
Khraponichev K, Incerti D, Carolan D, Fergusson A (2021) Effect of rapid manufacturing on the performance of carbon fibre epoxy polymers. J Mater Sci. https://doi.org/10.1007/s10853-020-05675-3
Huang Z, Nie X, Xia Y (2004) Effect of strain rate and temperature on the dynamic tensile properties of GFRP. J Mater Sci. https://doi.org/10.1023/B:JMSC.0000026956.45427.68
Walker M (2018) Microstructure and bonding mechanisms in cold spray coatings. Mater. Sci. Technol. 34(17):2057–2077
Viscusi A, Bruno M, Esposito L, Testa G (2020) An experimental/numerical study of bonding mechanism in cold spray technology for metals. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-020-06060-9
Chen C, Xie Y, Huang R et al (2018) On the role of oxide film’s cleaning effect into the metallurgical bonding during cold spray. Mater Lett. https://doi.org/10.1016/j.matlet.2017.09.024
Grujicic M, Zhao CL, DeRosset WS, Helfritch D (2004) Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process. Mater Des. https://doi.org/10.1016/j.matdes.2004.03.008
Tiamiyu AA, Sun Y, Nelson KA, Schuh CA (2021) Site-specific study of jetting, bonding, and local deformation during high-velocity metallic microparticle impact. Acta Mater. https://doi.org/10.1016/j.actamat.2020.10.057
Liu H, Liu J, Ding Y et al (2020) The behaviour of thermoplastic and thermoset carbon fibre composites subjected to low-velocity and high-velocity impact. J Mater Sci. https://doi.org/10.1007/s10853-020-05133-0
Bîrca A, Gherasim O, Grumezescu V, Grumezescu AM (2019) Introduction in thermoplastic and thermosetting polymers. In: Materials for Biomedical Engineering: Thermoset and Thermoplastic Polymers, Elsevier, USA
Sun C, Zhou X, Xie C, Liu B (2020) Investigating hard/soft combinations of cold spraying by Eulerian approach. Surf Eng. https://doi.org/10.1080/02670844.2019.1710036
Wu G, Xie P, Yang H et al (2021) A review of thermoplastic polymer foams for functional applications. J. Mater. Sci. 6:1–26
Bae G, Xiong Y, Kumar S et al (2008) General aspects of interface bonding in kinetic sprayed coatings. Acta. Mater. 56:4858–4868. https://doi.org/10.1016/j.actamat.2008.06.003
Zhang Y, Xu X (2020) Machine learning glass transition temperature of polymers. Heliyon. https://doi.org/10.1016/j.heliyon.2020.e05055
Qiao Y, Salviato M (2019) Strength and cohesive behavior of thermoset polymers at the microscale: a size-effect study. Eng Fract Mech. https://doi.org/10.1016/j.engfracmech.2019.03.033
Che H, Vo P, Yue S (2017) Metallization of various polymers by cold spray. In: Proceedings of the International Thermal Spray Conference. pp 98–103
Raletz F, Vardelle M, Ezo’o G (2006) Critical particle velocity under cold spray conditions. Surf. Coatings. Technol. 201(5):1942–1947. https://doi.org/10.1016/j.surfcoat.2006.04.061
Canales H, Cano IG, Dosta S (2020) Window of deposition description and prediction of deposition efficiency via machine learning techniques in cold spraying. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2020.126143
Yin S, Suo X, Su J et al (2014) Effects of substrate hardness and spray angle on the deposition behavior of cold-sprayed ti particles. J. Therm. Spray. Technol. 23(1–2):76–83
Xie Y, Chen C, Planche MP et al (2019) Strengthened peening effect on metallurgical bonding formation in cold spray additive manufacturing. J Therm Spray Technol. https://doi.org/10.1007/s11666-019-00854-4
Zhang D, Shipway PH, McCartney DG (2005) Cold gas dynamic spraying of aluminum: the role of substrate characteristics in deposit formation. J. Therm. Spray. Technol. 14:109–116. https://doi.org/10.1361/10599630522666
Wong W, Vo P, Irissou E et al (2013) Effect of particle morphology and size distribution on cold-sprayed pure titanium coatings. J Therm Spray Technol. https://doi.org/10.1007/s11666-013-9951-6
Barr CJ, Wang L, Coffey JK, Daver F (2017) Influence of surface texturing on scratch/mar visibility for polymeric materials: a review. J. Mater. Sci. 52(3):1221–34
Rubino F, Astarita A, Carlone P (2018) Thermo-mechanical finite element modeling of the laser treatment of titanium cold-sprayed coatings. Coatings. https://doi.org/10.3390/coatings8060219
Astarita A, Mandolfino C, Lertora E et al (2017) Effect of fibre laser marking on surface properties and corrosion resistance of a Fe-Ni-Cr alloy. In: AIP Conference Proceedings
Papyrin A (2001) Cold spray technology. Adv Mater Process 26(6):393–394
Gholampour A, Ozbakkaloglu T (2020) A review of natural fiber composites: properties, modification and processing techniques, characterization, applications. J. Mater. Sci. 55(3):829–92
Rokni MR, Widener CA, Champagne VK, Crawford GA (2015) Microstructure and mechanical properties of cold sprayed 7075 deposition during non-isothermal annealing. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2015.07.016
Li CJ, Li WY (2003) Deposition characteristics of titanium coating in cold spraying. Surf Coatings Technol. https://doi.org/10.1016/S0257-8972(02)00919-2
Steenkiste THV, Smith JR, Teets RE (2002) Aluminum coatings via kinetic spray with relatively large powder particles. Surf Coatings Technol. https://doi.org/10.1016/S0257-8972(02)00018-X
Gärtner F, Stoltenhoff T, Voyer J et al (2006) Mechanical properties of cold-sprayed and thermally sprayed copper coatings. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2005.10.007
Raabe D, Sun B, Kwiatkowski Da Silva A et al (2020) Current challenges and opportunities in microstructure-related properties of advanced high-strength steels. Metall Mater Trans A Phys Metall Mater Sci. https://doi.org/10.1007/s11661-020-05947-2
Sadeghi E, Markocsan N, Joshi S (2019) Advances in corrosion-resistant thermal spray coatings for renewable energy power plants. part I: effect of composition and microstructure. J. Therm. Spray Technol. 28(8):1749–88
Irissou E, Legoux JG, Arsenault B, Moreau C (2007) Investigation of Al-Al2O3 cold spray coating formation and properties. In: Proceedings of the International Thermal Spray Conference
Alghadi AM, Tirkes S, Tayfun U (2020) Mechanical, thermo-mechanical and morphological characterization of ABS based composites loaded with perlite mineral. Mater Res Express. https://doi.org/10.1088/2053-1591/ab551b
Goldbaum D, Shockley JM, Chromik RR et al (2012) The effect of deposition conditions on adhesion strength of Ti and Ti6Al4V cold spray splats. J. Therm. Spray Technol. 21(2):288–303
Chakrabarty R, Song J (2020) A modified Johnson-Cook material model with strain gradient plasticity consideration for numerical simulation of cold spray process. Surf Coatings Technol. https://doi.org/10.1016/j.surfcoat.2020.125981
Zahiri SH, Phan TD, Masood SH, Jahedi M (2014) Development of holistic three-dimensional models for cold spray supersonic jet. J. Therm. Spray Technol. 23(6):919–33
Dykhuizen RC, Smith MF (1998) Gas dynamic principles of cold spray. J Therm Spray Technol. https://doi.org/10.1361/105996398770350945
Jin Z, Zhang Z, Demir K, Gu GX (2020) Machine learning for advanced additive manufacturing. Matter 3(5):1541–1556
Raoelison RN, Lalu Koithara L, Costil S (2021) Cold spray coating of PEEK surface by copper deposition: Interfacial adhesion at high deposition efficiency and bonding strength. CIRP J Manuf Sci Technol. https://doi.org/10.1016/j.cirpj.2021.05.008
Acknowledgements
The authors want to acknowledge Prof Luca Boccarusso for contributing to the conceiving of this review-paper and for fruitful suggestions and considerations.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Handling Editor: Maude Jimenez.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Della Gatta, R., Perna, A.S., Viscusi, A. et al. Cold spray deposition of metallic coatings on polymers: a review. J Mater Sci 57, 27–57 (2022). https://doi.org/10.1007/s10853-021-06561-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-021-06561-2