Abstract
A facile mechanochemical reaction at ambient temperature was successfully applied to synthesize novel single-phase rock-salt-structured high-entropy oxides, containing five, six and seven metal elements in equiatomic amounts. This synthesis approach overcomes the limitations of the commonly known synthesis procedures, which would result in multiple-phase compounds. Redox-sensitive elements, such as Fe2+ and Mn2+, can now be considered. The corresponding single-phase Li-containing high-entropy oxyfluorides were obtained by introducing LiF into the lattice using the same strategy. All materials show single-phase rock-salt structures with lattice parameters depending on the incorporated ion sizes. Solid solution states result in high configurational entropies, and all elements appear homogenously distributed over the whole cationic and anionic sublattice. The straightforward synthesis technique, combined with utilized simple binary oxide precursors, paves the way for a multitude of novel high-entropy oxide and oxyfluoride compounds. The compounds were studied by means of X-ray diffraction, transmission electron microscopy, energy-dispersive X-ray spectroscopy and Mössbauer spectroscopy.
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Introduction
In recent years, a new class of materials enjoys rising popularity, which is based on an entropy stabilization of the crystal structure and related to the so-called high-entropy materials (HEMs) [1]. These HEMs utilize a promising concept to form single-phase compounds composed of a multitude of different elements. This variety of elements leads to a high configurational entropy, which counteracts segregation or separation of the individual components, and the single-phase material can show a crystal structure that differs from the typical structures of the constituent elements. The high-entropy concept was first applied to alloy systems, but later introduced into ceramics. The configurational entropy (Sconfig) is solely dependent on the number of different elements and their stoichiometry (xi and xj) in the cationic or anionic sublattice (N, M, for ionic compounds) and follows Boltzmann’s entropy formula (Eq. 1) [2, 3]. R describes the ideal gas constant.
The interactions originating from different elements incorporated in a single-phase structure, combined with the structural stabilization derived from the high configurational entropy, endow these materials with exciting and unexpected properties [2,3,4,5,6,7,8]. A similar class of materials, for which entropy stabilization has been reported, are the so-called cation-disordered rock-salt transition metal oxides (DRX) [9, 10]. Here, the entropy deriving from the introduction of different cations into the crystal lattice promotes the disorder of the compounds and avoids agglomerations of similar elements. Usually, they contain less cations than a high-entropy material, so the configurational entropy is below 1.5 R. Additionally, the lower number of elements decreases the interactions between the incorporated species, which are known as “cocktail effects” for high-entropy materials. These DRX materials are often used as cathode active materials and show exceptional capacities [11,12,13].
In 2015, Rost et al. reported for the first time on high-entropy oxides (HEOs) and could show indications for an entropy stabilization of the crystal structure [3]. This system contained divalent Co, Cu, Mg, Ni, Zn in equimolar amounts and formed the single-phase rock-salt structure (Co0.2Cu0.2Mg0.2Ni0.2Zn0.2)O. This initial study led to an increased activity on the field of oxide type high-entropy compounds, resulting in a multitude of different structures incorporating various elements. Recent studies report on the successful synthesis of fluorite-type HEOs [14,15,16,17], e.g., (Ce0.2Zr0.2Hf0.2Sn0.2Ti0.2)O2, perovskite-type HEOs [18,19,20], e.g., (Gd0.2La0.2Nd0.2Sm0.2Y0.2)(Co0.2Cr0.2Fe0.2Mn0.2Ni0.2)O3, and spinel-type HEOs [21], e.g., (Co0.2Cr0.2Fe0.2Mn0.2Ni0.2)3O4.
Although these crystal structures have been explored, there are impediments, which limit the choice of elements to form single-phase structures, and to date not all have been explained. This restricts the versatility to alter the compositions and thereby the properties of the compounds. For the mentioned rock-salt-structured high-entropy oxide (Co0.2Cu0.2Mg0.2Ni0.2Zn0.2)O, it is difficult to replace elements, since then often secondary phases are formed. Some examples and workarounds were found to enable the synthesis of single-phased rock-salt structures [6, 22, 23], like doping a low amount of additional elements or adding monovalent Li+ to compensate higher valent transition metals like Fe3+ or Cr3+. Nevertheless, until now, it was not possible to prepare other single-phased rock-salt structures than (Co0.2Cu0.2Mg0.2Ni0.2Zn0.2)O with an equimolar cation ratio, or to increase the amount of cations, without introducing alkaline cations for charge neutrality [22].
The common HEO synthesis procedures, such as nebulized spray pyrolysis (NSP), flame spray pyrolysis (FSP), reverse co-precipitation (RCP), hydrothermal (HT) and solution combustion synthesis (SCS) [2, 15, 17, 18, 24,25,26,27], undergo a high-temperature step or need precursors that are stable in solution and in air, so that they are often not suitable for air-sensitive or thermally unstable ions. As an example, NSP can be used for preparation of single-phased rock-salt (Co0.2Cu0.2Mg0.2Ni0.2Zn0.2)O, but when incorporating Fe or Mn precursors, these elements will not only form 2 + species as needed for rock-salt structures, but oxidize to higher valence ions. Therefore, when incorporating Fe or Mn precursors with NSP in equimolar amounts to the other cations, secondary mixed valence spinel phases occur (rock-salt: 2 + cations, spinel: 2 + and 3 + cations). To counter the secondary phase formation, often Li+ is introduced to compensate the 3 + charge in rock-salt structures.
In this report, we present the synthesis and characterization of four novel rock-salt high-entropy oxides (HEOs) and additionally their transfer to single-phase multi-anionic oxyfluoride systems (Li(HEO)Fs). These HEOs contain different elements than the already reported compound (Co0.2Cu0.2Mg0.2Ni0.2Zn0.2)O in equimolar ratios and two of them even incorporate 6 and 7 different equimolar cations. They all show a phase-pure rock-salt structure, and all metal ions, except Li+, maintain divalent during the synthesis process. A subsequent internal disproportionation of the ions can appear, but keeping the charge balance of the compound and therefore the structure intact. From our experience, this is the crucial step to maintain the rock-salt structure and to inhibit the formation of additional phases. The new high-entropy materials were characterized comprehensively using X-ray diffraction, transmission electron microscopy, energy-dispersive X-ray and Mössbauer spectroscopy. This work provides a simple approach to synthesize high-entropy materials, even if the materials contain air-sensitive or thermally unstable ions.
Materials and methods
Synthesis
All chemicals were purchased from commercial sources (Sigma-Aldrich/Alfa Aesar/ABCR GmbH, purity ≥ 99%) and used without further purification.
For the synthesis of HEOs, divalent metal oxides powders (ZnO, CuO, MnO, FeO, NiO, CoO, MgO) were used. Equal molar ratio of corresponding oxides was mixed and ball milled at 500 rpm for 12 h in a high-purity argon gas, using a high-energy planetary ball-milling machine (Retsch PM 100, Retsch GmbH). The ball-to-powder weight ratio was 40:1. WC vials (50 ml in volume) and WC balls (4 mm in diameter) were used. All Li(HEO)Fs were prepared via 24 h of ball-milling, with 1: 1 molar ratio of LiF and HEO, according to the literature [28].
Nebulized spray pyrolysis (NSP) method was done as explained in a reported process [24]. For (ZnNiCoMnCu)O 5-cation system, the metal salts dissolved in precursor solution were corresponding nitrates: (Co(NO3)2·6H2O, Cu(NO3)2·2.5H2O, Mn(NO3)2·4H2O, Ni(NO3)2·6H2O and Zn(NO3)2·6H2O (all ABCR GmbH, purity ≥ 98%).
Characterization
XRD patterns were collected on powder samples at room temperature, using a STOE Stadi P diffractometer, equipped with a Ga-jet X-ray source (Ga-Kβ radiation, 1.2079 Å). Patterns were collected between 2θ = 20° and 90° with a step size of 0.1° at a scanning rate of 4 s per step. Refinement of the XRD pattern was performed using TOPAS Academics V5 software. Si served as a calibration sample to determine the instrumental resolution. Background refinement was done using a linear interpolation function comprising 36 parameters.
57Fe Mössbauer spectroscopy was conducted using a spectrometer in transmission geometry with a moving source of 57Co in a Rh matrix and a triangular velocity variation. The isomer shift is given relative to bcc-Fe at room temperature.
TEM measurements (SAED, HR-TEM and STEM-EDX) were performed on a FEI Titan 80–300 microscope, equipped with a CEOS image spherical aberration corrector, a HAADF STEM detector (Fischione model 3000), EDAX SUTW EDX detector and a Tridiem Gatan image filter. The microscope was conducted at an accelerating voltage of 300 kV. The powder samples were dispersed on a holey carbon-coated gold grid and loaded onto an FEI double-tilt holder.
X-ray photoelectron spectroscopy (XPS) measurements were performed on a K-Alpha + instrument (Thermo Fisher Scientific) with a monochromatic Al-Kα X-ray source (1486.6 eV) and 400 μm spot size. The K-Alpha + charge compensation system was applied to prevent localized charge buildup during analysis using 8 eV electrons and low-energy Ar ions. Data acquisition and processing were carried out using the Thermo Avantage software [29]. The spectra were fitted with one or more Voigt profiles. The binding energies are reported concerning the C 1 s peak of hydrocarbons at 285.0 eV. The analyzer transmission function, Scofield sensitivity factors [30] and effective attenuation lengths (EALs) for photoelectrons were applied for quantification. EALs were calculated using the standard TPP-2 M formalism [31].
Results and discussion
Herein, we report on the successful synthesis of rock-salt-structured HEOs with novel combinations of cations and without Li+ for charge compensation. The HEOs were synthesized using a facile one-step high-energy ball-milling process in inert atmosphere (argon) at room temperature. Equimolar proportions of divalent metal oxides were used as reactants. Metal ions with similar radii [32] (Fe2+, Mn2+, Ni2+, Co2+, Mg2+, Cu2+, Zn2+) were chosen to form single-phase 5, 6 and 7 cationic systems. The HEOs, namely (Zn0.2Ni0.2Co0.2Mn0.2Cu0.2)O, (Zn0.2Ni0.2Co0.2Mn0.2Fe0.2)O, (Zn0.17Ni0.17Co0.17Mn0.17Fe0.17Cu0.17)O and (Zn0.14Ni0.14Co0.14Mn0.14Fe0.14Cu0.14Mg0.14)O, are later referred to as: HEO-5M1, HEO-5M2, HEO-6M and HEO-7M, respectively. Additionally, following an already reported mechanochemical process for high-entropy oxyfluorides (HEOFs) [28], the Li(HEO)Fs were synthesized with similar cation mixture, namely Li(Zn0.2Ni0.2Co0.2Mn0.2Cu0.2)OF, Li(Zn0.2Ni0.2Co0.2Mn0.2Fe0.2)OF, Li(Zn0.17Ni0.17Co0.17Mn0.17Fe0.17Cu0.17)OF and Li(Zn0.14Ni0.14Co0.14Mn0.14Fe0.14Cu0.14Mg0.14)OF (later referred to as LiHEOF-5M1, LiHEOF-5M2, LiHEOF-6M and LiHEOF-7M, respectively). The configurational entropy (Sconfig) acquired by Boltzmann’s entropy formula (Eq. 1) is Sconfig(HEO-5M1, HEO-5M2) = 1.61R, Sconfig(HEO-6M) = 1.79R, Sconfig(HEO-7M) = 1.95R, Sconfig(LiHEOF-5M1, LiHEOF-5M2) = 2.19R, Sconfig(LiHEOF-6M) = 2.28R, Sconfig(LiHEOF-7M) = 2.36R, with R being the ideal gas constant.
A comparison of the obtained XRD pattern is shown in Fig. 1a; here, the individual patterns of the different HEOs and Li(HEO)Fs are presented. All HEO and Li(HEO)F patterns show single-phase rock-salt structures, despite incorporating Fe and Mn, which would produce multiple phases when oxidized. This could be additionally indicated by preparing the HEO-5M1 composition using NSP; the respective pattern shows a multi-phase structure, most probably caused by an oxidation of Fe2+ and Mn2+ during the NSP process. An analysis of the different phases of the multi-phase HEO-5M1 NSP material is found in Figure S1. During NSP, an aqueous precursor solution containing metal salts is nebulized into mist and then transferred to the hot zone of a tube furnace by nitrogen as carrier gas, finally to form the desired crystalline oxides at the elevated temperature. In this process, some ions, like Mn2+, are easily oxidized, creating a secondary phase. In contrast, ball milling using proper conditions can be done at room temperature and in an inert atmosphere (argon), so it can be easier to maintain the valences of metal ions during the synthesis process. Figure 1b shows a magnification of the (200) reflection. A shift of the reflection can be identified, which corresponds to an expanse or reduction of the unit cell. The incorporation of bigger-sized ions should increase the lattice parameters, therefore leading to a reduction of the 2θ angle, while the introduction of smaller-sized ions reduces the size, leading to larger 2θ values. This trend is observed in Fig. 1b, based on the ionic radii of the incorporated ions (high-spin configuration assumed, since oxygen is a weak ligand following the spectrochemical series) [32,33,34,35]. Using HEO-5M1 as reference, it can be observed that the replacement of Cu2+ (0.73 Å) with Fe2+ (0.78 Å) leads to an expansion of the lattice parameters and a reduction of the 2θ angle as expected (HEO-5M2). The subsequent reintroduction of Cu2+ (HEO-6M) leads to a shift to larger 2θ values (smaller lattice parameters) and for HEO-7M even larger 2θ are detected, due to the smaller size of Mg2+ (0.72 Å). The same trend and an additional shift of the Li(HEO)F compounds compared to the HEO materials are detected, since F− (1.33 Å) shows smaller diameter than O2− (1.4 Å) in anionic sublattice.
a Comparison of XRD patterns of as-prepared HEOs and Li(HEO)Fs synthesized by ball-milling and NSP (indicated in the figure) method. While the NSP prepared HEO shows multiple phases, the ball-milled samples indicate single phases. b Comparison of the (200) reflection position. The shifts can be related to the different incorporated ions and lattice parameters
Figure 2a, b shows the comparison of the HEO-7M and LiHEOF-7M refinement patterns; the refinement patterns for all other components are found in the supporting information (Figure S2). Due to the lower atomic number of Li compared to other metals, the (111) reflection of Li-containing systems becomes less intense [28]. The refinements show the same trend as explained above, the incorporation of Fe expands the lattice and the length of the a-axis (Fig. 2c), and the reintroduction of Cu reduces it again and the introduction of Mg even more. The same behavior could be observed for the Li(HEO)F compounds, which generally show smaller diameters due to small F. Interestingly, the reduction of the unit cell after Mg incorporation is stronger for Li(HEO)F than for the pure HEO compounds. The fitting parameters are found in Table S1.
To further investigate the structural details of the materials, TEM analysis was carried out. Using HEO-7M and LiHEOF-7M as example, the morphology of them depicts polycrystalline particles with sizes ranging from tens to hundreds of nanometers, as shown in Figure S3. Figure 3 shows high-resolution TEM (HR-TEM) micrographs, revealing a high crystallinity of the prepared HEO-7M compound. Figure 3b shows a higher magnification of the area indicated with a white rectangle in Fig. 3a. The circled areas in Fig. 3b correspond to the (111) (red) and (200) (yellow) lattice planes of the rock-salt structure. The diffraction rings for the rock-salt structure, in accordance with XRD measurements, could be further detected using selected area diffraction (SAED) in Fig. 3c. The crystallite sizes detected during TEM investigations match with the sizes drawn out of the refinement data, using the FWHM-based Scherrer equation. The calculated crystallize sizes amount to 11–20 nm; a TEM micrograph with highlighted particles supports this calculation (Figure S4).
Figure 4 shows scanning TEM (STEM)-EDX map of HEO-7M. All the constituent elements are homogeneously distributed in the whole material, without any segregation or clustering of single elements, in the respective magnification. Uniform distribution of every element would lead to highest possible configurational entropy. The synthesized materials can be considered as real single phase according to EDX, XRD and SAED results.
As explained, the HEO materials were ball milled with LiF in order to form Li(HEO)F compounds. This mechanochemical synthesis was explored previously [28]. Now, due to the possibility to include oxidation-sensitive elements into the HEO, the potential number of Li(HEO)F compositions has also been increased considerably. Figure 5 shows HR-TEM, SAED and EDX measurements of LiHEOF-7M for comparison to Figs. 3 and 4. Figure 5a depicts a HR-TEM micrograph with SAED rings as an inset. In general, it can be seen that the crystallinity has been significantly reduced compared to HEO-7M. This is indicated as well from the broad (200) diffraction ring in the SAED, pointed out by the yellow ring. We attribute the reduction of crystallinity to the increased ball-milling time compared to the pure HEO-7M compounds. Figure 5b shows EDX measurements of LiHEOF-7M, which show a homogenous distribution of all elements, including the incorporated F (Li cannot be displayed using EDX).
Mössbauer spectroscopy was performed to gather further information about the solid-state condition of the HEO-7M by screening the chemical environment of Fe. Since this technique is very sensitive to all effects that have an influence on the electronic state of Fe, smallest changes in the chemical environment can be detected. If the material contains Fe in different conditions or environments, a splitting or shift of the Mössbauer peaks is expected. Figure 6 shows the Mössbauer data including the fit for Fe3+, displaying a material with a very homogenous environment for every included Fe atom, which is a strong indication for a solid solution condition for HEO-7M. The Mössbauer data could be fitted using one doublet spectrum, which corresponds to Fe3+ as the isomer shift is around 0.35 mm s−1 with respect to α-Fe. The quadrupole split amounts to 0.79 mm s−1; in general, the compound is paramagnetic at room temperature [36].
The presence of Fe3+, instead of the utilized Fe2+ as in the precursor material, is unexpected, especially taken into account that a single-phase rock-salt structure is formed (average charge of cations in rock-salt: 2 +). Ions with higher valences tend to form spinel structures as explained in previous study [22]. To preserve a rock-salt structure with incorporated higher valence ions, a charge compensation has to occur to preserve the average charge of 2 + . An internal oxidation from Fe2+ to Fe3+ is only possible when another ion is reduced from a 2 + state to 1 + or when vacancies in the lattice occur. The only incorporated element capable of undergoing this reduction is Cu; in fact, many different examples are reported in the literature where Cu+ is being formed in a crystal structure [37, 38]. The internal disproportionation from Fe2+ and Cu2+ to Fe3+ and Cu+ leads to the observed Mössbauer results and can also be detected in the refined XRD pattern (Fig. 2c). While the 2 + metal ions have very similar ionic radii (high-spin, octahedral coordinated: Cu2+: 0.73 Å, Fe2+: 0.78 Å, Zn2+: 0.74 Å, Co2+: 0.75 Å, Ni2+: 0.69 Å, Mg2+: 0.72 Å, except Mn2+: 0.83 Å), Fe3+ shows a smaller ionic radius of 0.65 Å. At the same time, Cu+ is not much larger (0.77 Å). Therefore, a material configuration including Fe2+ and Cu2+ is expected to show a larger unit cell (due to a larger average ionic radius) than a material including Fe3+ and Cu+. Compared to presented compounds containing Cu and Fe, HEO-5M2 and LiHEOF-5M2 do not introduce Cu2+ and therefore no disproportionation reaction can occur; the reduced size of the unit cell should not be observed in these cases. Figure 2c shows that these compounds are indeed showing exceptional large unit cells, which can now be explained following the argumentation of an internal disproportionation reaction between Cu2+ and Fe2+.
In order to verify this assumption, the oxidation state of Cu was investigated by X-ray photoelectron spectroscopy (XPS). A reduced oxidation state (compared to 2 +) was expected to match with the presented theory. The Cu 2p XPS and Cu LMM Auger spectrum of HEO-7M in Fig. 7 show the main Cu 2p3/2 peak at 932.8 eV, a very weak satellite structure (at 944.2 and 946.8 eV) and a Cu LMM peak at 916.9 eV that according to the literature [39], can be assigned to a Cu1+ state. The minor Cu 2p3/2 peak at 934.5 eV can be assigned to a slight formation of surface copper hydroxide due to treatment at air. These findings support the theory about the internal disproportionation reaction.
Conclusion
A mechanochemical synthesis route could be presented, which allows to incorporate redox-sensitive ions in single-phased rock-salt-structured high-entropy materials. This synthesis approach inhibits an oxidation during synthesis, therefore extends the choice of applicable elements and repeals the limitation to (Co0.2Ni0.2Cu0.2Zn0.2Mg0.2)O. No charge compensating components like Li are needed. Internal disproportionation reactions can occur, but do not change the average charge of the cationic or anionic sublattice and therefore do not trigger a structural change to keep charge neutrality. We expect that countless further compositions for various applications can be prepared following this approach, widening the area of application for high-entropy materials.
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Acknowledgements
L.L., Y.C. and J.W. acknowledge financial support from the China Scholarship Council (CSC). D.S., Q.W. and B.B. appreciate the support through EnABLES, a project funded by the Europeans Union´s Horizon 2020 research and innovation program under grant agreement no. 730957. P.A. acknowledges the Ministry of Science, Research and Arts of the State of Baden Württemberg for funding research through the MERAGEM graduate School fellowship. The authors acknowledge the support from the Karlsruhe Nano Micro Facility (KNMF, www.knmf.kit.edu), a Helmholtz research infrastructure at Karlsruhe Institute of Technology (KIT, www.kit.edu). This work contributes to the research performed at CELEST (Center for Electrochemical Energy Storage Ulm-Karlsruhe). A.S. and H.H. acknowledge financial support from the Helmholtz Association and the Deutsche Forschungsgemeinschaft (HA 1344/43-1). The financial support of K-Alpha + by the Federal Ministry of Economics and Energy (BMWi) is acknowledged.
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Lin, L., Wang, K., Azmi, R. et al. Mechanochemical synthesis: route to novel rock-salt-structured high-entropy oxides and oxyfluorides. J Mater Sci 55, 16879–16889 (2020). https://doi.org/10.1007/s10853-020-05183-4
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DOI: https://doi.org/10.1007/s10853-020-05183-4