Abstract
In this paper, the Samara–Valencia model for heat transfer in grinding is considered. This model is particularized to the case of wet grinding, assuming a constant heat transfer coefficient on the workpiece surface and a constant heat flux profile entering into the workpiece, obtaining a solution for the temperature field in the transient regime. Performing the limit \(t\rightarrow \infty \) in this solution we get a formula analytically equivalent to the well-known solution given by DesRuisseaux for the steady-state temperature field. Also, we derive for the transient regime very simple formulas for relaxation times in wet and dry grinding.
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Notes
It should be noted that in [11, Eqn. 22] the temperature field is expressed in terms of dimensionless variables and the initial temperature \(T_{\text {r}}\) is set to zero.
References
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Appendix A
Appendix A
1.1 A.1 Derivation of (5)
The heat equation for an instantaneous point heat source is
subject to the boundary condition
and the initial condition
We may split \(G\) into two components:
On the one hand, \(G_{1}\) satisfies the heat equation (145) for \(z>0\), with a boundary condition as in (146) that is, however, homogeneous,
and a homogeneous initial condition as well,
On the other hand, \(G_{2}\) satisfies the heat equation (145), but without heat sources,
with a homogeneous initial condition
The boundary condition that \(G_{2}\) must satisfy can be obtained by finding the derivative with respect to \(z\) in (147) and taking into account (148), (146), and (147), arriving at
Since \(G_{1}\) satisfies the heat equation for an instantaneous point source, we can apply the method of images to retain the boundary condition (148), using two point sources of the same strength \(Q\), one located at \(\left( x^{\prime },y^{\prime },z^{\prime }\right) \) and the other at \(\left( x^{\prime },y^{\prime },-z^{\prime }\right) \). Since the Green function for an infinite solid \(G_{\text {inf}}\) is [2, §10.2 (2)],
we have, for \(t>t^{\prime }\),
Once \(G_{1}\) is calculated, substituting (153) into (151) yields the following boundary condition:
Carrying out a change of variables
in (149) and in (154), we obtain
and
where we recall
Since the solid is infinite in \(x\), we may perform the Fourier transform in (158) on this variable \(x\):
Applying the Fourier transform properties [27, Eqns. 33.22; 33.40], we have
Thus, according to (159), the boundary condition (157) is transformed into
Similarly, performing again the Fourier transform on (160) but on the variable \(y\), which is
we obtain
Last, we apply the Laplace transform on the variable \(\tau \), which is
To do so, we may apply the Laplace properties [14, Eqn. 29.2.13; 29.3.84]; thus,
Therefore, applying (162), the boundary condition (161) becomes
As we have done with the boundary condition, we may transform the heat equation for \(G_{2}\), (156),
Applying the Fourier transform on the variables \(x\) and \(y\), taking into account the Fourier transform property for derivatives [27, Eq. 33.20], we obtain
Performing now the Laplace transform on the variable \(\tau \), applying the Laplace transform for derivatives [28, Eqn. 17.12.2], Eq. (165) becomes
Notice that for \(\tau =0\) (i.e., \(t=t^{\prime }\)), due to (150), we have
so (166) is rewritten as
and the solution of this is
To avoid a nondivergent solution for \(\tilde{G}_{2}\) at \(z\rightarrow \infty \) (recall that \(z>0\)), we must take \(B=0\) in (167), so
and then
and
Substituting (169) and (170) into (163) and solving, we arrive at
Substituting now (171) into (168), we obtain
To obtain \(G_{2}\), we must inverse transform \(\bar{G}_{2}\), first on variable \(s\) to variable \(\tau \), then on variable \(\omega _{y}\) to variable \(y\), and last on variable \(\omega _{x}\) to variable \(x\). From the Laplace transform properties [14, Eqns. 29.2.12; 29.3.90], we may inverse transform (172), obtaining
Now, from the Fourier transform properties [27, Eqns. 33.22; 33.41] we have
Thus, performing the Fourier inverse transform on variable \(\omega _y\) to variable \(y\) in (173) and applying (174), we have
Similarly, but performing now the Fourier inverse transform on variable \(\omega _x\) to variable \(x\) in (175), we arrive at
where we have taken (155) into account. Finally, substituting the results given in (153) and (176) into (147), we get
1.2 A.2 Derivation of (7)
In the literature [12, Eq. 4–11], we find the following expression for the transient temperature distribution due to a continously acting band heat source on the surface of a moving body (Fig. 1) considering a constant heat band source strength \(q\), a constant heat transfer coefficient \(h\) on the surface, and a zero initial temperature, \(T_{\text {r}}=0\),
where
and
Performing a change of variables \(u=t-t^{\prime }\) in (178) and (179) and exchanging the integration order, we get
and
Performing now a change of variables \(\xi =\left\{ x-x^{\prime }+v_{f}u\right\} /( 2\sqrt{ku}) \) in (180) and (181), we arrive at
Therefore, substituting (182) into (180) and (181), we finally obtain
and
which correspond to (6) and (7), respectively.
1.3 A.3 Derivation of (9)
Indeed, straightforwardly from (3) and (7) we have
Thus, we must prove
To do so, let us rewrite (7) as
Thus, substituting (183) into (7), exchanging the integration order, and taking the limit \(t\rightarrow \infty \), we arrive at
Using the integral representation [22, Eqn. 5.10.25],
we may rewrite (184) as
Inserting now (185) into (184), we finally get (1), as we wished to prove.
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González-Santander, J.L., Isidro, J.M. & Martín, G. An analysis of the transient regime temperature field in wet grinding. J Eng Math 90, 141–171 (2015). https://doi.org/10.1007/s10665-014-9713-6
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DOI: https://doi.org/10.1007/s10665-014-9713-6