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Aerogel-like (low density and high surface area) cellulose monoliths and beads obtained without supercritical- or freeze-drying

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Abstract

Aerogels are lightweight open-pore nanostructured materials with high specific surface area. Till now, to obtain cellulose II aerogels, drying with supercritical CO2 was applied to preserve network morphology during drying and keep porosity open. In this work, we demonstrate that if dissolving cellulose in aqueous NaOH (with or without additive ZnO) and coagulating in ethanol and drying by evaporation in low vacuum from ethanol, cellulose II aerogel-like materials are obtained. In other words, hornification due to drying was avoided. No cellulose chemical modification or crosslinking was performed. Cellulose monoliths (after gelation of solutions) and beads (no gelation) with density 0.15–0.25 g/cm3 and specific surface area up to 250 m2/g were obtained avoiding using high-pressure (drying in supercritical conditions) or low-pressure (freeze-drying) technology. This discovery opens a new way of making meso- and small macroporous cellulose materials. In order to explore this phenomenon, various process parameters were tested. Other than ethanol cellulose non-solvents were probed, such as water, HCl, acetone and isopropanol. The influence of ZnO concentration and aging time of cellulose/NaOH/water gels on dry material properties was investigated. It was demonstrated that gelation step is not required to obtain aerogel-like cellulose as beads were made by dropping non-gelled cellulose/NaOH/water solution in ethanol. The hypotheses on the absence pores’ collapse during evaporative drying were suggested.

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Acknowledgments

This project has received funding from the European Union’s Horizon 2020 research and innovation program under grant agreement no. 685648. We are grateful to Nestlé for the determination of metal content, to Pierre Ilbizian (PERSEE, Mines Paris) for supercritical drying and to Suzanne Jacomet (CEMEF, Mines Paris) for guidance in SEM imaging.

Funding

This project has received funding from the European Union’s Horizon 2020 research and innovation program under grant agreement no. 685648.

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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by LD; project management and results analysis was done by TB. The first draft of the manuscript was written by LD as a chapter of her PhD thesis; article version was written by TB. All authors read and approved the final manuscript.

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Correspondence to Tatiana Budtova.

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Druel, L., Budtova, T. Aerogel-like (low density and high surface area) cellulose monoliths and beads obtained without supercritical- or freeze-drying. Cellulose 30, 8339–8353 (2023). https://doi.org/10.1007/s10570-023-05349-8

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