Skip to main content
Log in

A low-cost process for efficient hydrolysis of deoiled rice bran and ethanol production using an inhouse produced multi-enzyme preparation from Aspergillus niger P-19

  • ORIGINAL ARTICLE
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

The study deals with the management of deoiled rice bran by converting it into ethanol using a multi-enzyme preparation produced in-house on the same substrate. The thermo-acidic treatment with 1% H2SO4 released the highest reducing sugars amounting to 368 mg/g dry substrate (gds) upon enzymatic hydrolysis of pretreated mash, with 25% substrate loading, using multi-enzyme preparation from Aspergillus niger P-19. Steam pretreatment at 15 psi (pound-force per square inch) for 15 min yielding 356 mg/gds of reducing sugars was the best in terms of alcohol productivity (23 g/l) from the released sugars. The sugar yields were further improved to 468 mg/gds (117 g/l) of reducing sugars revealing 95.41% carbohydrate conversion efficiency and 370 mg/gds (92 g/l) of glucose using the statistical tool of response surface methodology for optimization of thermal pretreatment and enzymatic hydrolysis of deoiled rice bran. Upon fermentation with Saccharomyces cerevisiae, the sugars produced 37.63 g/l of ethanol with a yield of 0.41 g/g of sugars utilized. Thus, deoiled rice bran, a rich source of different carbohydrates, was effectively pretreated and enzymatically hydrolyzed to extract maximum sugars for conversion into bioethanol and the study thus holds the potential for validation at a pilot scale.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

Data availability

I, the corresponding author (Sanjeev Kumar Soni), declare on behalf of all the authors that as per the policy of the Journal, the data and material can be made available.

References

  1. Balat M, Balat H (2009) Recent trends in global production and utilization of bio-ethanol fuel. Appl Energy 86:2273–2282

    Article  Google Scholar 

  2. Naik SN, Goud VV, Rout PK, Dalai AK (2010) Production of first and second-generation biofuels: a comprehensive review. Renew Sust Energ Rev 14:578–597

    Article  Google Scholar 

  3. Dale BE (2007) Thinking clearly about biofuels: ending the irrelevant ‘net energy’ debate and developing better performance metrics for alternative fuels. Biofuel Bioprod Biorefin 1:14–17

    Article  Google Scholar 

  4. Qiu J, Ma L, Shen F, Yang G, Zhang Y, Deng S, Zhang J, Zeng Y, Hu Y (2017) Pretreating wheat straw by phosphoric acid plus hydrogen peroxide for enzymatic saccharification and ethanol production at high solid loading. Bioresour Technol 238:174–181

    Article  Google Scholar 

  5. Jin Y, Shi Z, Yang H, Yang J (2020) A stepwise pretreatment of sugarcane bagasse by alkaline and hydroxymethyl reagent for bioethanol production. Ind Crops Prod 145:112136

    Article  Google Scholar 

  6. Shafiei Alavijeh R, Karimi K, van den Berg C (2019) An integrated and optimized process for cleaner production of ethanol and biodiesel from corn stover by Mucor indicus. J Clean Prod 249:119321

  7. Zerva A, Savvides AL, Katsifas EA, Karagouni AD, Hatzinikolaou DG (2014) Evaluation of Paecilomyces variotii potential in bioethanol production from lignocellulose through consolidated bioprocessing. Bioresour Technol 162:294–299

    Article  Google Scholar 

  8. Ashoor S, Sukumaran RK (2020) Mild alkaline pretreatment can achieve high hydrolytic and fermentation efficiencies for rice straw conversion to bioethanol. Prep Biochem Biotechnol 50(8):814–819

    Article  Google Scholar 

  9. Janveja C, Rana SS, Soni SK (2013) Kitchen waste residues as potential renewable biomass resources for the production of multiple fungal carbohydrases and second-generation bioethanol. J Technol Innov Renew Energy 2:186–200

    Google Scholar 

  10. Berlowska J, Pielech-Przybylska K, Balcerek M, Dziekońska-Kubczak U, Patelski P, Dziugan P, Kręgiel D (2016) Simultaneous saccharification and fermentation of sugar beet pulp for efficient bioethanol production. Biomed Res Int 2016:3154929

    Article  Google Scholar 

  11. Chandel AK, Narasu ML, Rudravaram R, Pogaku R, Rao LV (2009) Bioconversion of de-oiled rice bran (DORB) hemicellulosic hydrolysate into ethanol by Pichia stipitis NCM3499 under optimized conditions. Int J Food Eng 5:1556–3758

    Article  Google Scholar 

  12. Chugh P, Soni R, Soni SK (2016) Deoiled rice bran: a substrate for co-production of a consortium of hydrolytic enzymes by Aspergillus niger P-19. Waste Biomass Valorization 7:513–525

    Article  Google Scholar 

  13. Al-Shorgani NKN, Kalil MS, Yusoff WMW (2012) Biobutanol production from rice bran and de-oiled rice bran by Clostridium saccharoperbutylacetonicum N1–4. Bioprocess Biosyst Eng 35:817–826

    Article  Google Scholar 

  14. Li Z, Lu Z, Han L, Tan T (2012) Utilization of white rice bran for production of l-lactic acid. Biomass Bioenergy 39:53–58

    Article  Google Scholar 

  15. Azman F, Abdeshahian P, Kadier A, Nasser NK, Al-Shorgani NKN, Salih NKM, Lananan I, Hamid AA, Kalil MS (2016) Biohydrogen production from de-oiled rice bran as sustainable feedstock in fermentative process. Int J Hydrog Energy 41:145–156

    Article  Google Scholar 

  16. Dasgupta A, Chandel MK (2020) Enhancement of biogas production from organic fraction of municipal solid waste using alkali pretreatment. J Mater Cycles Waste Manag 22(3):757–767

    Article  Google Scholar 

  17. Food and Agriculture Organisation of the United States (FAO) (2018) Rice market monitor 2018

  18. Sfalcin P, Lunelli FC, Maleski TPS, Foletto VS, Souza M, Zimmermann E, Dal Prá V, Foletto EL, Kuhn RC, Mazutti MA (2015) Glucose obtained from rice bran by ultrasound-assisted enzymatic hydrolysis. Ing Investig 35(2):61–66

    Google Scholar 

  19. Sivaramakrishnan R, Ramprakash B, Ramadoss G, Suresh S, Pugazhendhi A, Incharoensakdi A (2021) High potential of Rhizopus treated rice bran waste for the nutrient-free anaerobic fermentative biohydrogen production. Bioresour Technol 319:124193

    Article  Google Scholar 

  20. El-Zawawy WK, Ibrahima MM, Abdel-Fattahb YR, Soliman NA, Mahmoud MM (2011) Acid and enzyme hydrolysis to convert pretreated lignocellulosic materials into glucose for ethanol production. Carbohydr Polym 84:865–871

    Article  Google Scholar 

  21. Tao Y, Xiekun L, Shiyuan X, Ying G, Weizheng Z, Jingliang X, Zhenhong Y (2016) Microalgae pretreatment with liquid hot water to enhance enzymatic hydrolysis efficiency. Bioresour Technol 220:530–536

    Article  Google Scholar 

  22. Galbe M, Zacchi G (2002) A review of the production of ethanol from softwood. Appl Microbiol Biotechnol 59:618–628

    Article  Google Scholar 

  23. Sahoo D, Ummalyma SB, Okram AK, Pandey A, Sankar M, Sukumaran RK (2018) Effect of dilute acid pretreatment of wild rice grass (Zizania latifolia) from Loktak Lake for enzymatic hydrolysis. Bioresour Technol 253:252–255

    Article  Google Scholar 

  24. Guo GL, Hsu DC, Chen WH, Chen WH, Hwang WS (2009) Characterization of enzymatic saccharification for acid-pretreated lignocellulosic materials with different lignin composition. Enzyme Microb Technol 45:80–87

    Article  Google Scholar 

  25. Gupta R, Khasa YP, Kuhad RC (2011) Evaluation of pretreatment methods in improving the enzymatic saccharification of cellulosic materials. Carbohydr Polym 84:1103–1109

    Article  Google Scholar 

  26. Zhang M, Wang F, Su R, Qi W, He Z (2010) Ethanol production from high dry matter corncob using fed-batch simultaneous saccharification and fermentation after combined pretreatment. Bioresour Technol 101:4959–4964

    Article  Google Scholar 

  27. Chen H, Liu J, Chang X, Chen D, Xue Y, Liu P, Lin H, Han S (2017) A review on the pretreatment of lignocellulose for high-value chemicals. Fuel Process Technol 160:196–206

    Article  Google Scholar 

  28. Miller GL (1959) Use of DNS reagent for determination of reducing sugars. Anal Chem 31:426–428

    Article  Google Scholar 

  29. Hedge JE, Hofreiter BT, Whistler RL, Be Miller JN (1962) Carbohydr Chem (Eds). Academic Press, New York

  30. Updegroff DM (1969) Semi-micro determination of cellulose in biological materials. Anal Chem 32:420–424

    Google Scholar 

  31. Hansen J, Moller I (1975) Percolation of starch and soluble carbohydrates from plant tissue for quantitative determination with anthrone. Anal Chem 68:87–94

    Google Scholar 

  32. Gao X, Kumar R, Wyman CE (2014) Fast hemicellulose quantification via simple one-step acid hydrolysis. Biotechnol Bioeng 111(6):1088–1096

    Article  Google Scholar 

  33. Morin LG, Prox J (1974) Single glucose oxidase- peroxidase reagent for two-minute determination of serum glucose. Clin Chem 19:959–962

    Article  Google Scholar 

  34. Caputi A, Veda M, Brown T (1968) Spectrophotometric determination of ethanol in wine. Am J Enol Vitic 19:160–165

    Google Scholar 

  35. Kaur J, Chugh P, Soni R, Soni SK (2020) A low-cost approach for the generation of enhanced sugars and ethanol from rice straw using in-house produced cellulase-hemicellulase consortium from A niger P-19. Bioresour Technol Rep. https://doi.org/10.1016/j.biteb.2020.100469

    Article  Google Scholar 

  36. Kurian JK, Gariepy Y, Orsat V, Raghavan GS (2015) Comparison of steam-assisted versus microwave-assisted treatments for the fractionation of sweet sorghum bagasse. Bioresour Bioprocess 2(1):1–6

    Article  Google Scholar 

  37. Wolfrom ML, Kashimura NK, Horton D (1974) Factors affecting the Maillard browning reaction between sugars and amino acids. Studies on the nonenzymatic browning of dehydrated orange juice. J Agric Food Chem 22:796–800

    Article  Google Scholar 

  38. Vavouraki AI, Angelis EM, Kornaros M (2013) Optimization of thermo-chemical hydrolysis of kitchen wastes. Waste Manage 33:740–745

    Article  Google Scholar 

  39. Goshadrou A, Karimi K, Taherzadeh MJ (2011) Bioethanol production from sweet sorghum bagasse by Mucor hiemalis. Ind Crops Prod 34:1219–1225

    Article  Google Scholar 

  40. Silverstein RA, Chen Y, Sharma-Shivappa RR, Boyette MD, Osborne J (2007) A comparison of chemical pretreatment methods for improving saccharification of cotton stalks. Bioresour Technol 98:3000–3011

    Article  Google Scholar 

  41. da Silva FL, Dos Santos DA, de Oliveira CA, Magalhães ERB, Dos Santos ES (2021) Evaluation of blend production of cellulases and xylanases Using pretreated and recycled carnauba straw. Appl Biochem Biotechnol 24:1–3

    Google Scholar 

  42. Soni SK, Batra N, Bansal N, Soni R (2010) Bioconversion of sugarcane bagasse into second-generation bioethanol after enzymatic hydrolysis with in-house produced cellulases from Aspergillus sp. S4B2F. BioResources 5:741–757

    Google Scholar 

  43. Ruiz E, Cara C, Manzanares P, Ballesteros M, Castro E (2008) Evaluation of steam explosion pretreatment for enzymatic hydrolysis of sunflower stalks. Enzyme Microb Technol 42:160–166

    Article  Google Scholar 

  44. Sartale GD, Sartale RG, Oh SE (2012) Production and characterization of multiple cellulolytic enzymes by isolated Streptomyces sp. MDS Biomass Bioenergy 247:302–315

    Article  Google Scholar 

  45. Kshirsagar SD, Saratale GD, Saratale RG, Goindwar SP, Oh MK (2016) An isolated Amycolatopsis sp. GDS for cellulase and xylanase production using agricultural waste biomass. J Appl Microbiol 120:112–125

    Article  Google Scholar 

  46. Santos CC, de Souza W, Sant Anna C, Brienzo M (2018) Elephant grass leaves have lower recalcitrance to acid pretreatment than stems, with higher potential for ethanol production. Ind Crops Prod 111:193–200

    Article  Google Scholar 

  47. Cao L, Chen H, Tsang DCW, Luo G, Hao S, Zhang S, Chen J (2018) Optimizing xylose production from pinewood sawdust through dilute-phosphoric-acid hydrolysis by response surface methodology. J Clean Prod 178:572–579

    Article  Google Scholar 

  48. Sartale GD, Kshirsagar SD, Sampange VT, Sartale RG, Oh S, Govindwae SP, Oh M (2014) Cellulolytic enzyme production by utilizing agricultural wastes under solid-state fermentation and its application for biohydrogen production. Biotechnol Appl Biochem 174:2801–2817

    Article  Google Scholar 

  49. Sinha G, Tiwari S, Jadhav SK (2019) Simultaneous saccharification and fermentation of rice residues and its comparative analysis for bioethanol production. Def Life Sci J 4:158–162

    Article  Google Scholar 

  50. Jonsson LJ, Martin C (2016) Pretreatment of lignocellulose: Formation of inhibitory by-products and strategies for minimizing their effects. Bioresour Technol 199:103–112

    Article  Google Scholar 

  51. Thyrel M (2014) Spectroscopic characterization of lignocellulosic biomass. Doctoral Thesis 2014; Swedish University of Agricultural Sciences, Umeå

  52. Nikonenko NA, Buslov DK, Sushko N, Zhbankov RG (2002) Analysis of the structure of carbohydrates with the use of the regularized deconvolution method of vibrational spectra. BAUN J Inst Sci 4(2):13–16

    Google Scholar 

  53. Jeya M, Zhang YW, Kim IW, Lee JK (2009) Enhanced saccharification of alkali-treated rice straw by cellulase from Trametes hirsuta and statistical optimization of hydrolysis conditions by RSM. Bioresour Technol 100:5155–5161

    Article  Google Scholar 

  54. Pandiyan K, Tiwari R, Singh S (2014) Optimization of enzymatic saccharification of alkali pretreated Parthenium sp. using response surface methodology. Enzyme Res 2014:1–8

    Article  Google Scholar 

  55. Lavudi S, Oberoi HS, Mangamoori LN (2017) Ethanol production from sweet sorghum bagasse through process optimization using response surface methodology. 3 Biotech. https://doi.org/10.1007/s13205-017-0863-x

    Article  Google Scholar 

  56. Saratale GD, Oh MK (2015) Improving alkaline pretreatment method for preparation of whole rice waste biomass feedstock and bioethanol production. RSC Adv 5(118):97171–97179

    Article  Google Scholar 

  57. Saratale GD, Saratale RG, Ghodake GS, Jiang YY, Chang S, Shin HS, Kumar G (2017) Solid state fermentative lignocellulolytic enzymes production, characterization and its application in the saccharification of rice waste biomass for ethanol production : an integrated biotechnological approach. J Taiwan Inst Chem Eng 76:51–58

    Article  Google Scholar 

  58. Yanagisawa M, Ojima T, Nakasaki K (2011) Bioethanol from sea lettuce with the use of crude enzymes derived from waste. J Mater Cycles Waste Manag 13(4):321–326

    Article  Google Scholar 

  59. Takamizawa K, Ishikawa E, Nakamura K, Futamura T (2013) Bioethanol production from enzymatically saccharified lawn clippings from a golf course. J Mater Cycles Waste Manag 15(1):16–24

    Article  Google Scholar 

  60. Sasaki C, Yoshida Y, Asada C, Nakamura Y (2016) Total utilization of Japanese pear tree prunings: extraction of arbutin and production of bioethanol. J Mater Cycles Waste Manag 18(2):385–392

    Article  Google Scholar 

Download references

Acknowledgements

The authors also acknowledge the assistance provided by the Central Instrumentation Laboratory at Sophisticated Analytical Instrumentation Facility (SAIF), Panjab University, Chandigarh, India, for FE-SEM, XRD and FTIR analysis.

Funding

The authors are highly thankful to the Department of Science and Technology DST), Ministry of Science and Technology, Government of India for the award of Research Fellowship and Contingency grant to Priya Chugh under the INSPIRE programme. The funding provided by the University Grants Commission (UGC), New Delhi under SAP is also acknowledged.

Author information

Authors and Affiliations

Authors

Contributions

PC did experimental work, and wrote the original draft; JK did experimental work, and helped in writing the original draft; AS helped in experimental work, writing the original draft; RS supervised, and guided in writing, SKS helped in conceptualization, Supervision, and writing- editing.

Corresponding author

Correspondence to Sanjeev Kumar Soni.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Ethical approval

Since this study does not involve the use of any animal, human being, or cell line as such, there is no ethical issue.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chugh, P., Kaur, J., Soni, R. et al. A low-cost process for efficient hydrolysis of deoiled rice bran and ethanol production using an inhouse produced multi-enzyme preparation from Aspergillus niger P-19. J Mater Cycles Waste Manag 25, 359–375 (2023). https://doi.org/10.1007/s10163-022-01538-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-022-01538-y

Keywords

Navigation