Abstract
Incorporating distiller’s grains (DG) into poly(ethylene terephthalate) (PET) has not been investigated because DG is not suitable for processing at high temperatures. Hence, in this study, DG was treated with methylenediphenyl diisocyanate (MDI) to prepare reinforced DG (RDG), which was then used as a biological filler that was melt-mixed with a PET resin to produce PET/DG and PET/RDG composites. The composite mechanical properties were investigated. Compared with PET/DG composites, PET/RDG composites exhibited improved mechanical properties. When the RDG content was 12.5%, the elongation at break reached the maximum. Scanning electron microscopy was used to observe the structure of composites filled with MDI-modified DG at the tensile section, and the compatibility between RDG fillers and the PET matrix was analyzed; RDG dispersed and adhered well in the matrix. The FTIR results showed the appearance of new characteristic peaks, indicating the possibility of DG reacting with MDI after the blending with PET, as well as providing clues about the probable reaction mechanism. Through X-ray diffraction, thermogravimetric analysis, differential scanning calorimetry, and water absorption tests, the crystallinity, thermal stability, and water absorption for the composites were analyzed. The results of TGA showed that RDG had a higher thermal stability than DG. Adding DG could significantly increase the crystallinity and rate of crystallization of PET, and at the same time, it could also improve the water absorption performance of the composites. But in the case of DG modification or treatment with MDI, the water absorption was slightly reduced. The results of contact angle analysis showed that the surface of PET/RDG composites had higher hydrophobicity than that of PET/DG composites because of the tighter structure. Relative to DG, RDG also effected improvement in the thermal stability of PET.
Graphical abstract
Similar content being viewed by others
References
Guo J, Tsou CH, De Guzman MR et al (2021) Preparation and characterization of bio-based green renewable composites from poly(lactic acid) reinforced with corn stover. J Polym Res 28:199
Khalil HPSA, Tehrani MA, Davoudpour Y, Bhat AH, Jawaid M, Hassan A (2012) Natural fiber reinforced poly(vinyl chloride) composites: a review. J Reinf Plast Compos 32:330
Ge FF, Tsou CH, Yuan S (2021) Barrier performance and biodegradability of antibacterial poly(butylene adipate-co-terephthalate) nanocomposites reinforced with a new MWCNT-ZnO nanomaterial. Nanotechnology 32:485706
Guo J, Tsou CH, Yu Y et al (2021) Conductivity and mechanical properties of carbon black-reinforced poly(lactic acid) (PLA/CB) composites. Iran Polym J 30:1251–1262
Wen YH, Tsou CH, de Guzman MR et al (2022) Antibacterial nanocomposite films of poly(vinyl alcohol) modified with zinc oxide-doped multiwalled carbon nanotubes as food packaging. Polym Bull 79:3847–3866
Hsissou R, Abbout S, Safi Z, Benhiba F, Wazzan N, Guo L (2021) Synthesis and anticorrosive properties of epoxy polymer for CS in [1M] HCl solution: electrochemical, AFM, DFT and MD simulations. Constr Build Mater 270:121454
Inuwa IM, Hassan A, Samsudin SA, Mohamad Kassim MH, Jawaid M (2014) Mechanical and thermal properties of exfoliated graphite nanoplatelets reinforced polyethylene terephthalate/polypropylene composites. Polym Compos 35:2029
Baek K, Lee W, Shin H, Cho M (2020) Multiscale study on determining representative volume elements size for mechanical behaviours of complex polymer nanocomposites with nanoparticulate agglomerations. Compos Struct 253:112796
Ge FF, Wan N, Tsou CH et al (2022) Thermal properties and hydrophilicity of antibacterial poly(phenylene sulfide) nanocomposites reinforced with zinc oxide-doped multiwall carbon nanotubes. J Polym Res 29:83. https://doi.org/10.1007/s10965-022-02931-9
Ma ZL, Tsou CH, Yao YL (2021) Thermal properties and barrier performance of antibacterial high-density polyethylene reinforced with carboxyl Graphene-Grafted modified High-Density polyethylene. Ind Eng Chem Res 60(35):12911–12922
Liu H, Su X, Fu R, Wu B, Chen X (2021) The flexible film of SCF/BN/PDMS composites with high thermal conductivity and electrical insulation. Compos Commun 23:100573
Tsou CH, Ma ZL, De Guzman MR et al (2022) High-performance antibacterial nanocomposite films with a 3D network structure prepared from carboxylated graphene and modified polyvinyl alcohol. Prog Org Coat 166:106805
De Guzman MR, Wen Y-H, Du J, Yuan L, Wu C-S, Hung W-S (2020) Characterization of antibacterial nanocomposites of polyethylene terephthalate filled with nanosilver-doped carbon black. Polym Polym Compos 29:797–806
Das P, Tiwari P (2019) Thermal degradation study of waste polyethylene terephthalate (PET) under inert and oxidative environments. Thermochim Acta 679:178340
Rajeev RS, Harkin-Jones E, Soon K, McNally T, Menary G, Armstrong CG (2009) Studies on the effect of equi-biaxial stretching on the exfoliation of nanoclays in polyethylene terephthalate. Eur Polym J 45:332
Vassiliou AA, Chrissafis K, Bikiaris DN (2010) In situ prepared PET nanocomposites: effect of organically modified montmorillonite and fumed silica nanoparticles on PET physical properties and thermal degradation kinetics. Thermochim Acta 500:21
Chen Z, Wang Y, Cheng Y, Wang X, Tong S, Yang H (2020) Efficient biodegradation of highly crystallized polyethylene terephthalate through cell surface display of bacterial PETase. Sci Total Environ 709:136138
He X, Zhou X, Jia K, Zhang D, Shou H, Liu X (2016) Incorporation of polyethylene glycol into polyethylene terephthalate towards blue emitting co-polyester. Mater Lett 182:367
Zhang X, Wang Q, Liu S, Zhang L, Wang G (2021) Synthesis and characterization of fire-safety PET by Schiff base with nitro group. Eur Polym J 145:110230
Zhao HB, Wang YZ (2017) Design and synthesis of PET-based copolyesters with flame-retardant and antidripping performance. Macromol Rapid Commun 38:1700451
Tsou C-H, Lee H-T, Hung W-S, De Guzman M, Chen S-T, Suen M-C (2016) Effects of different metals on the synthesis and properties of waterborne polyurethane composites containing pyridyl units. Polym Bull 74:1121
Tsou CH, Zhao L, Gao C, Duan H, Lin X, Wen Y (2020) Characterization of network bonding created by intercalated functionalized graphene and polyvinyl alcohol in nanocomposite films for reinforced mechanical properties and barrier performance. Nanotechnology 31:385703
Yao Y-L, De Guzman MR, Duan H, Gao C, Lin X, Wen Y-H (2020) Infusing high-density polyethylene with graphene-zinc oxide to produce antibacterial nanocomposites with improved properties. Chin J Polym Sci 38:898
Tsou C-H, Wu C-S, Hung W-S, Wen YH, De Guzman MR, Gao C, Wang R-Y (2019) Rendering polypropylene biocomposites antibacterial through modification with oyster shell powder. Polymer 160:265
Kong Q, Li Z, Zhang Z, Ren X (2020) Functionalization of PET fabric via silicone based organic–inorganic hybrid coating. J Ind Eng Chem 83:430
Wang M, Zhang M, Pang L, Yang C, Zhang Y, Hu J (2019) Fabrication of highly durable polysiloxane-zinc oxide (ZnO) coated polyethylene terephthalate (PET) fabric with improved ultraviolet resistance, hydrophobicity, and thermal resistance. J Colloid Interface Sci 537:91
Amani A, Montazer M, Mahmoudirad M (2021) Low starch/corn silk/ZnO as environmentally friendly nanocomposites assembling on PET fabrics. Int J Biol Macromol 170:780
Jyoti A, Singh RK, Kumar N, Aman AK, Kar M (2021) Synthesis and properties of amorphous nanosilica from rice husk and its composites. J Mater Sci Eng B 263:114871
Sánchez B, Coronado JM, Candal R, Portela R, Tejedor I, Anderson MA (2006) Preparation of TiO2 coatings on PET monoliths for the photocatalytic elimination of trichloroethylene in the gas phase. Appl Catal B 66:295
Dilshad MR, Islam A, Haider B, Sabir A, Ijaz A, Khan RU (2020) Novel PVA/PEG nano-composite membranes tethered with surface engineered multi-walled carbon nanotubes for carbon dioxide separation. Microporous Mesoporous Mater 308:110545
Ma ZL, Tsou CH (2022) Barrier properties of nanocomposites from high-density polyethylene reinforced with natural attapulgite. Curr Res Green Sustain Chem 5:100314
Jeon I-Y, Baek J-B (2010) Nanocomposites derived from polymers and inorganic nanoparticles. Mater 3:3654
Liu W, Tian X, Cui P, Li Y, Zheng K, Yang Y (2004) Preparation and characterization of PET/silica nanocomposites. J Appl Polym Sci 91:1229
Majdzadeh-Ardakani K, Zekriardehani S, Coleman MR, Jabarin SA (2017) A Novel approach to improve the barrier properties of PET/clay nanocomposites. Int J Polym Sci 2017:1
Cai Y, Ke H, Dong J, Wei Q, Lin J, Zhao Y (2011) Effects of nano-SiO2 on morphology, thermal energy storage, thermal stability, and combustion properties of electrospun lauric acid/PET ultrafine composite fibers as form-stable phase change materials. Appl Energy 88:2106
Yusoff RB, Takagi H, Nakagaito AN (2016) Tensile and flexural properties of polylactic acid-based hybrid green composites reinforced by kenaf, bamboo and coir fibers. Ind Crops Prod 94:562
Pozo Morales A, Güemes A, Fernandez-Lopez A, Carcelen Valero V, De La Rosa LS (2017) Bamboo–polylactic acid (PLA) composite material for structural applications. Mater 10:1286
Nurul Fazita MR, Jayaraman K, Bhattacharyya D, Mohamad Haafiz MK, Saurabh CK, Hussin MH, Ak HPS (2016) Green composites made of bamboo fabric and poly (lactic) acid for packaging applications: a review. Materials (Basel) 9:435
Montava-Jorda S, Torres-Giner S, Ferrandiz-Bou S, Quiles-Carrillo L, Montanes N (2019) Green composites made of bamboo fabric and poly (lactic) acid for packaging applications: a review. Int J Mol Sci 20:13787
de Oliveira SRP, Castro DO, Ruvolo-Filho AC, Frollini E (2014) Processing and thermal properties of composites based on recycled PET, sisal fibers, and renewable plasticizers. J Appl Polym Sci 131:40386
Jeong H, Park J, Kim S, Lee J, Cho JW (2012) Use of acetylated softwood kraft lignin as filler in synthetic polymers. Fibers Polym 13:1310
Anthony R, Xiang Z, Runge T (2015) Paper coating performance of hemicellulose-rich natural polymer from distiller’s grains. Prog Org Coat 89:240
Wen Y, Tsou C-H, Gao C, Chen J-C, Tang Z, Chen Z, Yang T (2020) Evaluating distillers grains as bio-fillers for high-density polyethylene. J Polym Res 27:167
Wang Z Y, Xiao M (2004) Comprehensive Utilization of Distiller's Grains and Its Development Foreground. Liouor making science and technology, 65
Lumpkins BS, Batal AB, Dale NM (2004) Evaluation of distillers dried grains with solubles as a feed ingredient for broilers. Poult Sci 83:1891
Chen Z-J, Tsou C-H, Tsai M-L, Guo J, De Guzman MR, Yang T, Gao C, Lei Y, Gan P-W, Chen S (2021) Barrier properties and hydrophobicity of biodegradable poly (lactic acid) composites reinforced with recycled chinese spirits distiller’s grains. Polymers 13:2861
Srivaro S, Matan N, Chaowana P, Kyokong B (2014) Investigation of physical and mechanical properties of oil palm wood core sandwich panels overlaid with a rubberwood veneer face. Eur J Wood Wood Prod 72:571
Wen Y-H, Tsou C-H, De Guzman MR, Wu C-S, Liao B, Du J, Wei W, Ya-Li S (2021) Preparation of antibacterial nanocomposites of zinc oxide-doped graphene reinforced polypropylene with high comprehensive properties. Nano 16:2150026
Qi Z, Ye H, Xu J, Peng J, Chen J, Guo B (2013) Synthesis and characterizations of attapulgite reinforced branched poly (butylene succinate) nanocomposites. Colloids Surf A 436:26
Dittanet P, Pearson RA (2012) Effect of silica nanoparticle size on toughening mechanisms of filled epoxy. Polymer 53:1890
Li X, Zhang YJ, Tsou CH et al (2021) A new application of hollow nanosilica added to modified polypropylene to prepare nanocomposite films. Nano 16(10):2150117
Liu H, Song W, Chen F, Guo L, Zhang J (2011) Interaction of microstructure and interfacial adhesion on impact performance of polylactide (PLA) ternary blends. Macromolecules 44:1513
Tsou CH, Suen MC, Yao WH, Yeh JT, Wu CS, Tsou CY (2014) Preparation and characterization of bioplastic-based green renewable composites from tapioca with acetyl tributyl citrate as a plasticizer. Materials (Basel) 7:5617
Tsou C-H, Yao W-H, Wu C-S, Tsou C-Y, Hung W-S, Chen J-C, Guo J (2019) Preparation and characterization of renewable composites from polylactide and rice husk for 3D printing applications. J Polym Res 26:227
Wu C-S, Tsou C-H (2019) Fabrication, characterization, and application of biocomposites from poly (lactic acid) with renewable rice husk as reinforcement. J Polym Res 26:44
Mishra RK, Lu Q, Mohanty K (2020) Thermal behaviour, kinetics and fast pyrolysis of Cynodon dactylon grass using Py-GC/MS and Py-FTIR analyser. J Anal Appl Pyrolysis 150:104887
Chintala V, Kumar S, Pandey JK, Sharma AK, Kumar S (2017) Solar thermal pyrolysis of non-edible seeds to biofuels and their feasibility assessment. Energy Convers Manage 153:482
Badri KBH, Sien WC, Shahrom MSBR, Hao LC, Baderuliksan NY, Norzali NR (2010) FTIR spectroscopy analysis of the prepolymerization of palm-based polyurethane. Solid State Sci Technol 18:1
Santner HJ, Korepp C, Winter M, Besenhard JO, Möller KC (2004) In-situ FTIR investigations on the reduction of vinylene electrolyte additives suitable for use in lithium-ion batteries. Anal Bioanal Chem 379:266
Kormunda M, Pavlik J (2010) Characterization of oxygen and argon ion flux interaction with PET surfaces by in-situ XPS and ex-situ FTIR. Polym Degrad Stab 95:1783
Chen Z, Hay JN, Jenkins MJ (2012) FTIR spectroscopic analysis of poly(ethylene terephthalate) on crystallization. Eur Polym J 48:1586
Yasin SA, Abbas JA, Ali MM, Saeed IA, Ahmed IH (2020) Methylene blue photocatalytic degradation by TiO2 nanoparticles supported on PET nanofibers. Mater Today Proc 20:482
Acknowledgements
The authors would like to acknowledge the financial support from the following organizations: Sichuan Province Science and Technology Support Program (2022JDTD0016; 2020YFG0176); Chengdu Science and Technology (2021-RC02-00005-CG); Zigong City Science and Technology (2019CXRC01; 2020YGJC13); Opening Project of Material Corrosion and Protection Key Laboratory of Sichuan Province (2019CL05; 2020CL19); Opening Project of Sichuan Province, the Foundation of Introduced Talent of Sichuan University of Science and Engineering (2017RCL16; 2019RC05); the Opening Project of Key Laboratories of Fine Chemicals and Surfactants in Sichuan Provincial Universities (2020JXY04); Xi'an Weijingyi Art and Culture Communication Co., Ltd (HX2021385).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare no conflicts of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Tsou, CH., Ma, ZL., Yang, T. et al. Reinforced distiller’s grains as bio-fillers in environment-friendly poly(ethylene terephthalate) composites. Polym. Bull. 80, 6137–6158 (2023). https://doi.org/10.1007/s00289-022-04318-8
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-022-04318-8