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Performance assessment of mahogany oil-based cutting fluid in turning AISI 304 steel alloy

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Abstract

In this study, mahogany seed oil was sourced and prepared, and the performances were compared with mineral oils. The extracted oil was characterized to recognize properties related to pyto-chemical, physio-chemical lubricity and thereafter used along with mineral oil for the formulation of cutting fluid using emulsifying agent, anti-corrosive agent, biocides, and anti-foam agent as additives. These additives were added to oil and water by using 24 full factorial design to achieve the optimal combination. In addition, central composite design (CCD) was adopted for the experimental design, and the performance of the mahogany oil-based cutting fluid (MBCF) was investigated in terms of surface finish, cutting temperature, material removal rate, machine sound level, and chips formation and, thereafter, compared with conventional mineral oil (CBCF) in turning of AISI 304 steel under flood cooling technique. Experimental data were analyzed using analysis of variance (ANOVA) and grey relational analysis (GRA). The experimental findings showed that optimal multi-response performance of the MBCF can be achieved using spindle speed, feed rate and depth of cut of 1100 rev/min, 0.27 mm/rev, and 0.23 mm, respectively, while optimal multi-response performance of CBCF can be achieved with spindle speed, feed rate, and depth of cut of 900 rev/min, 0.62 mm/rev, and 0.23 mm, respectively.

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Funding

This research was funded by the Tertiary Education Trust Fund (TETFund), Nigeria, as part of their 2022 Institutional Based Research (IBR) annual intervention.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Taraba State University, Jalingo, Nigeria

    Joseph Abutu, Paul Akene & Kabiru Musa

  2. Department of Chemical Sciences, Taraba State University, Jalingo, Nigeria

    Emmanuel Chukwudi Onunze

  3. Department of Mechanical Engineering, Federal University of Technology, Minna, Nigeria

    Sunday Albert Lawal

Authors
  1. Joseph Abutu
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  2. Paul Akene
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  3. Kabiru Musa
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  4. Emmanuel Chukwudi Onunze
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  5. Sunday Albert Lawal
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Contributions

Joseph Abutu: conceptualization, writing, original draft preparation, methodology, and optimisation. Paul Akene: machining operation and performance evaluation. Kabiru Musa: cutting fluid formulation and characterization. Emmanuel C. Onunze: oil extraction and characterization: Sunday A. Lawal: writing—reviewing and editing.

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Correspondence to Joseph Abutu.

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Abutu, J., Akene, P., Musa, K. et al. Performance assessment of mahogany oil-based cutting fluid in turning AISI 304 steel alloy. Int J Adv Manuf Technol 132, 1315–1335 (2024). https://doi.org/10.1007/s00170-024-13374-5

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  • DOI: https://doi.org/10.1007/s00170-024-13374-5

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