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Investigation on the preparation and finishing performance of a novel nanoparticle-enhanced bonded magnetic abrasive

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Abstract

In response to the shortcomings of existing bonded magnetic abrasives, such as poor finishing performance, short service life, and insufficient mechanical properties of the binder, a preparation method for the nanoparticle-enhanced bonded magnetic abrasive (NEBMA) was proposed, and its morphology and composition were analyzed. The finishing characteristics and service life of the novel and traditional bonded magnetic abrasives were compared through planar magnetic abrasive finishing experiments. Under the same process conditions, the quality of magnetic abrasive finishing for the 3D printed AlSi10Mg, aluminum alloy A12A, aluminum alloy 7075, and 304 stainless steel was evaluated using NEMBA as a tool. The results show that the NEBMA has a higher finishing efficiency and a longer lifespan than the conventional bonded magnetic abrasive. After finishing, the surface roughness Ra of 3D printed AlSi10Mg, aluminum alloy A12A, aluminum alloy 7075, and 304 stainless steel can be reduced by 94.21%, 91.25%, 83.33%, and 48.89%, respectively. The research results can provide an effective theoretical basis and technical reference for developing new magnetic abrasives.

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Funding

This work was supported by the Interdisciplinary Innovation Fund for Doctoral Students of Nanjing University of Aeronautics and Astronautics (KXKCXJJ202307); the China Scholarship Council (202306830102); the Graduate Innovative Experiment Competition Cultivation Project Fund of Nanjing University of Aeronautics and Astronautics.

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Authors and Affiliations

  1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Liaoyuan Wang, Yuli Sun, Pengfei Wu, Yebin Sun & Dunwen Zuo

  2. Institute for Advanced Manufacturing, Shandong University of Technology, Zibo, 255049, China

    Guiguan Zhang

Authors
  1. Liaoyuan Wang
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  2. Yuli Sun
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  3. Guiguan Zhang
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  4. Pengfei Wu
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  5. Yebin Sun
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Contributions

Liaoyuan Wang: investigation, data curation, visualization, writing—original draft.

Yuli Sun: project administration, Writing—review and editing.

Guiguan Zhang: simulation, visualization.

Pengfei Wu: data curation, visualization.

Yebin Sun: data curation, visualization.

Dunwen Zuo: project administration, writing—review.

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Correspondence to Yuli Sun.

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Wang, L., Sun, Y., Zhang, G. et al. Investigation on the preparation and finishing performance of a novel nanoparticle-enhanced bonded magnetic abrasive. Int J Adv Manuf Technol 129, 4631–4642 (2023). https://doi.org/10.1007/s00170-023-12638-w

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  • DOI: https://doi.org/10.1007/s00170-023-12638-w

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