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Magnetic field effects on nonlinear dynamic behavior in electro-dissolution and pulse electrochemical machining of Ti-48Al-2Cr-2Nb alloy

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Abstract

Electrochemical machining (ECM) system shows abundant dynamic phenomena and is a typical nonlinear system; the relationship between the nonlinear dynamic behavior and the surface quality of electrochemical machining is not yet fully understood. In the present work, the nonlinear dynamic behaviors of Ti-48Al-2Cr-2Nb alloy in the process of electro-dissolution and electrochemical machining with and without magnetic field were researched by phase space reconstruction, saturate correlation dimension, morphology observation, and multifractal spectrum of the machined surface. The relationship between attractor structure and surface morphology was disclosed. The results reveal that a parallel magnetic field enhances the compact degree of the attractor structure whether it is in the electro-dissolution or electrochemical machining system of Ti-48Al-2Cr-2Nb alloy and increases the number of variables in the electro-dissolution system, that is 8. The surface quality of electrochemical machining of Ti-48Al-2Cr-2Nb alloy with parallel magnetic field is improved, and the machined surface topography is smoother, simpler, and more homogeneous, which implies that parallel magnetic field facilitates the self-organization behavior in electrochemical machining of Ti-48Al-2Cr-2Nb alloy. The attractor structure of current density during electrochemical machining of Ti-48Al-2Cr-2Nb alloy can be used as an indicator for surface quality evaluation.

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Funding

This work was supported by the National Natural Science Foundation of China (grant number 22072040) and the Natural Science Foundation of Hunan Province (grant number 2020JJ4271).

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Authors and Affiliations

  1. School of Mechanical Engineering, Hunan University of Technology, Zhuzhou, 412007, Hunan, China

    Cui Jiao Liao, Rong Lian Lin, Xian Miao Zhang & Hao Nan Sui

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  1. Cui Jiao Liao
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  2. Rong Lian Lin
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Contributions

Cui Jiao Liao: methodology, investigation, and the first draft. Rong Lian Lin: review of nonlinear dynamics analysis and the revised manuscript. Xian Miao Zhang: main experimental implementation. Hao Nan Sui: assistance in the electrochemical machining experiment.

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Correspondence to Cui Jiao Liao.

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Liao, C.J., Lin, R.L., Zhang, X.M. et al. Magnetic field effects on nonlinear dynamic behavior in electro-dissolution and pulse electrochemical machining of Ti-48Al-2Cr-2Nb alloy. Int J Adv Manuf Technol 126, 4543–4554 (2023). https://doi.org/10.1007/s00170-023-11424-y

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