Skip to main content
Log in

Contribution to improving hydrodynamics method for hot strip rolling application

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The present work is a contribution in improving the hydrodynamic method proposed by Li et al. (Steel Res Int 87(9999) 88:2053–2059, 2016; Int J Adv Manuf Technol. Springer-Verlag, London, 2016) used to predict the pressures and the rolling speeds during hot rolling of aluminum strips. The hydrodynamic model gives good prediction. However, it is based on empirical coefficients which must be identified for each rolling case. Therefore, a critical analysis of the Si Li’s method has been first made and then a methodology for improving it has been presented. The improvement consists in coming out of the empiric coefficients and considering the variation of viscosity as a function of pressures. Finite element simulations have been conducted to validate the improved method. Much reliable results have been obtained that are in good agreement with the experimental data. The proposed approach is rapid and much easier to use within the industrial application.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Weisz-Patrault D, Maurin L, Legrand N, Ben Salem A, Ait Bengrir A (2015) Experimental evaluation of contact stress during cold rolling process with optical fiber Bragg gratings sensors measurements and fast inverse method. J Mater Process Technol 223:105–123. https://doi.org/10.1016/j.jmatprotec.2015.03.047

    Article  Google Scholar 

  2. Hum B, Colquhoun HW, Lenard JG (1996) Measurement of friction during hot rolling of aluminum strip. Mater Process Technol 60:331–338. https://doi.org/10.1016/0924-0136(96)02350-3

    Article  Google Scholar 

  3. Ar Salehi F, Firbanf TC, Lancaster PR (1973) An experimental determination of the roll pressure distributions in cold rolling. Int J 15:693–700. https://doi.org/10.1016/0020-7403(73)90049-0

    Article  Google Scholar 

  4. Jeswiet J, Greene PG (1998) Experimental measurement of curl in rolling. J Mater Process Technol 84:202–209. https://doi.org/10.1016/S0924-0136(98)00222-2

    Article  Google Scholar 

  5. Li S, Wang Z, Ruan J, Liu C, Xu Z (2016) Hydrodynamics method and its application in hot strip rolling. Steel Res Int 87(9999). https://doi.org/10.1002/srin.201600220

  6. Li S, Wang Z, Liu C, Ruan J, Xu Z (2016) A simplified method to calculate the rolling force in hot rolling. Int J Adv Manuf Technol. Springer-Verlag, London 88:2053–2059. https://doi.org/10.1007/s00170-016-8890-z

    Article  Google Scholar 

  7. Zaaf M, Mebarek A, Amirat A (2019) Simplified two-dimensional model for the prediction of pressures and velocities in hot strip rolling. Int J Adv Manuf Technol 100:13–23. https://doi.org/10.1007/s00170-018-2691-5

    Article  Google Scholar 

  8. Montmitonnet P, Fourment L, Ripert U, Ngo QT, Ehrlacher A (2016) State of the art in rolling process modeling. BHM Springer-Verlag Wien 161(9):396–404. https://doi.org/10.1007/s00501-016-0520-4

    Article  Google Scholar 

  9. Bambach M, Stefan Häck A, Herty M (2017) Modeling steel rolling processes by fluid-like differential equations. Appl Math Model 43:155–169. https://doi.org/10.1016/j.apm.2016.10.056

    Article  MathSciNet  MATH  Google Scholar 

  10. Wang J, Liu X, Guo W (2018) Analysis of mechanical parameters for asymmetrical strip rolling by slab method. Int J Adv Manuf Technol 98:2297–2309. https://doi.org/10.1007/s00170-018-2368-0

    Article  Google Scholar 

  11. Wang X, Li M, Chang X (2021) The flexible rolling process of three-dimensional curved parts using an auxiliary plate based on rigid arc-shaped rollers. Int J Adv Manuf Technol 116:1103–1113. https://doi.org/10.1007/s00170-021-07512-6

    Article  Google Scholar 

  12. Karman TV (1925) On the theory of rolling. Z Angew Math Mech 5:130–141

    Google Scholar 

  13. Orowan E (1943) The calculation of roll pressure in hot and cold flat rolling. Proc Inst Mech Eng 150:140–167. https://doi.org/10.1243/PIME_PROC_1943_150_025_02

    Article  Google Scholar 

  14. Sims RB (1954) The calculation of roll force and torque in hot rolling mills. Proc Inst Mech Eng 168:191–200. https://doi.org/10.1243/PIME_PROC_1954_168_023_02

    Article  Google Scholar 

  15. He YX (2010) Rolling engineering, chemical industry. Press, Beijing, China, p 49

  16. Oudin J (1990) Approches expérimentales et numériques des conditions de contact et de frottement (Experimental and numerical approaches to contact and friction conditions). Physique et mécanique de la mise en forme (Physics and mechanics of material’s forming) Ecole d’été d’Oléron 406–435

  17. Montmitonnet P (1993) Lois de frottement et déformation plastique (Friction laws and plastic deformation). Mater Tech 81(1–2–3):8–21. https://doi.org/10.1051/mattech/199381010008

    Article  Google Scholar 

  18. Zaaf M, Labaiz M, Sidoroff F (2006) Evaluation de la sensibilité du laminage aux modèles de comportement (Evaluation of the rolling sensitivity to behavior models). Mech Ind 7–4:393. https://doi.org/10.1051/meca:2006053

    Article  Google Scholar 

  19. Marsault N (1998) Modélisation du régime de Lubrification Mixte En Laminage à Froid. Doctorate thesis of Ecole Nationale Supérieure des Mines de Paris (France) 54–56

Download references

Acknowledgements

The authors would like to thank the rolling company of SIDER in Annaba, Algeria, for the fructuous industrial information.

Funding

This work received financial support from the Algerian general direction of research (DGRSDT): Direction General de la Recherche Scientifique et Technologique, under the PRFU project code A24N01UN230120180011.

Author information

Authors and Affiliations

Authors

Contributions

All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Mimoune Derrez, Zaaf Mohamed, and Amirat Abdelaziz. The first draft of the manuscript was written by Mimoune Derrez, and all authors commented on the previous versions of the manuscript. All authors read and approved the final manuscript.

Corresponding author

Correspondence to Derrez Mimoune.

Ethics declarations

The present work is a contribution to improving hydrodynamics method for hot strip rolling application. By this statement, I certify that the submission is original. The manuscript has not been previously published, is not currently submitted for review to any other journal, and will not be submitted elsewhere before a decision is made by this journal.

Conflict of interest

The authors declare no competing interest.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mimoune, D., Zaaf, M. & Amirat, A. Contribution to improving hydrodynamics method for hot strip rolling application. Int J Adv Manuf Technol 122, 4165–4178 (2022). https://doi.org/10.1007/s00170-022-10042-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-022-10042-4

Keywords

Navigation