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Advancements in accuracy decline mechanisms and accuracy retention approaches of CNC machine tools: a review

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Abstract

Computer numerical control (CNC) machine tools, as advanced manufacturing equipment, have been widely used in modern manufacturing. The machining accuracy acting as a main index of performance has long been more concerned by the engineering and academic community. However, in practice, it is more important that the CNC machine tools should have the ability to maintain their original accuracy or keep the accuracy within an acceptable range under complex working conditions after long-term service. This paper presents an overview of the research progress on the accuracy decline mechanism and the accuracy retention approaches of the CNC machine tools. First, the leading theory of accuracy decline and the mechanism of accuracy decline, such as moving components, residual stress and deformation, bolt creep and looseness, interface morphology, and ambient temperature, are described in detail. The accuracy decline is evaluated well. Then, various retention accuracy approaches are comprehensively reviewed, and the evaluation of accuracy retention is introduced. Finally, the challenges and opportunities for industry and academia are discussed, and several principle conclusions are drawn.

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The authors declare that the data and material used or analyzed in the present study can be obtained from the corresponding author at reasonable request.

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Funding

This work was supported by Jinan University and Institute Innovation Team Program (Grant No. 2020GXRC025), the National New Material Production and Application Demonstration Platform Construction Program (Grant No. 2020–370104-34–03-043952), the Taishan Scholar Project of Shandong Province (Grant No. ts201712002), and the Science Education Industry Integration Pilot Project of Shandong Province (Grant nos.2020KJC-ZD05).

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  1. Key Laboratory for High Efficiency and Clean Mechanical Manufacture of Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan, 250061, People’s Republic of China

    Wenjun Liu & Song Zhang

  2. Key National Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan, 250061, People’s Republic of China

    Wenjun Liu & Song Zhang

  3. Qilu University of Technology (Shandong Academy of Sciences, Shandong Institute of Mechanical Design and Research, Shandong Province, Jinan, 250031, People’s Republic of China

    Wenjun Liu, Jianghai Lin, Yuhai Xia, Jiaxiang Wang & Yingli Sun

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WL contributed to the paper structures and wrote the original manuscript. SZ provided the methodology, reviewed the manuscript, and provided the funding. JL provided suggestions for article structure and reviewed the manuscript. YX reviewed the manuscript. JW reviewed the manuscript. YS reviewed the manuscript.

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Liu, W., Zhang, S., Lin, J. et al. Advancements in accuracy decline mechanisms and accuracy retention approaches of CNC machine tools: a review. Int J Adv Manuf Technol 121, 7087–7115 (2022). https://doi.org/10.1007/s00170-022-09720-0

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