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Study on temperature of cylindrical wet grinding considering lubrication effect of grinding fluid

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Abstract

The improved cylindrical wet grinding temperature (ICWGT) model considering the lubrication effect of the grinding fluid is established and solved numerically. In doing so, the Newton–Raphson method is used to solve the hydrodynamic pressure of grinding fluid, and the fast Fourier transform (FFT) method is employed to accelerate the deformation calculation. Furthermore, the convective heat transfer coefficient (CHTC) is calculated based on the heat transfer theory, and the moving heat source method is adopted to obtain the grinding temperature. Meanwhile, the effectiveness of ICWGT is verified through the grinding temperature measurement experiment of alloy steel. Then, the cylindrical wet grinding temperature for alloy steel considering the lubrication effect of grinding fluid is studied and compared at varied grinding process parameter, and some rules are revealed.

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Data availability

All data supporting the findings of this study are included in this article.

Code availability

The method codes involved in this paper are not applicable.

Abbreviations

a gmax :

Undeformed chip thickness (mm)

B w, B s :

Widths of workpiece and wheel (mm)

c f , c s , c w :

Specific heat capacities of grinding fluid, wheel, and workpiece (J/(kg·K))

C :

Ratio of the chip width to chip thickness

d g :

Equivalent diameter of abrasive grain (mm)

D s , D w :

Diameters of wheel and workpiece (mm)

E s, E w :

Young’s moduli of wheel and workpiece (GPa)

f r :

Radial infeed fate of wheel (mm/min)

F n, F t :

Normal grinding force and tangential grinding force (N)

h, h c :

Local and central grinding fluid thicknesses (μm)

h f, h w :

Convection heat transfer coefficients of grinding fluid and workpiece (W/(m2·K))

i, j, k :

Discrete position indexes along x-, y- and z-directions

k f, k s, k w :

Thermal conductivities of grinding fluid, wheel, and workpiece (W/(m·K))

l c :

Real contact arc length (mm)

n w :

Speed of workpiece (r/min)

N d :

Active grits number per unit area

N x, N y :

Numbers of grid nodes along x- and y-directions

O-xyz :

Global coordinate system

p :

Hydrodynamic pressure of grinding fluid (MPa)

q ch, q f :

Heat flux into the chips and grinding fluid (W/mm2)

q s, q w :

Heat flux into the grinding wheel and workpiece (W/mm2)

r 0 :

Effective contact radius of grains (mm)

R r :

Roughness factor of wheel

R x, R y :

Equivalent curvature radii of workpiece and grinding wheel along the x- and y-directions (mm)

R w :

Heat partition ratio of workpiece

R wch , R ws :

Workpiece-chip partition ratio and workpiece-wheel partition ratio

u e :

Entrainment velocity of grinding fluid (m/s)

U :

Velocity of grinding fluid along x-direction (m/s)

v :

Total elastic deformation

U a :

Average speed of grinding fluid (m/s)

v s :

Speed of grinding wheel (m/s)

x s, x e :

Starting and end positions of computation domain in x-direction

y s, y e :

Starting and end positions of computation domain in y-direction

α w :

Thermal diffusivities of workpiece (m2/s)

β w, β f :

Thermal property parameters for workpiece and grinding fluid (m2/s)

υ s , υ w :

Poisson’s ratios of wheel and workpiece

θ :

Half apex angle of abrasive grain (°)

φ :

Shear angle (°)

γ :

Shear strain

\({\rho }_{f}\) :

Density of grinding fluid (kg/m3)

\({\eta }_{f}\) :

Viscosity of grinding fluid (Pa·s)

\({\omega }_{p}\) :

Pressure relaxation factor

\({\omega }_{F}\) :

Load relaxation factor

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Funding

This study was supported by the National Natural Science Foundation of China (Nos. 52175160 and 51975381), and the Research and Innovation Projects of Graduate Students in Chongqing City (No. CYS19003).

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Authors and Affiliations

  1. The State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing, 400044, China

    Yong Zheng, Changqing Wang, Yifei Zhang & Fanming Meng

  2. Harbin Dong’an Engine Co., Ltd., Harbin, 150066, Heilongjiang, China

    Changqing Wang

Authors
  1. Yong Zheng
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  2. Changqing Wang
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  3. Yifei Zhang
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  4. Fanming Meng
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Contributions

Yong Zheng: investigation, methodology, software, validation, data curation, writing—review and editing. Changqing Wang: investigation, software, data curation, writing—original draft. Yifei Zhang: investigation, formal analysis, visualization. Fanming Meng: conceptualization, funding acquisition, project administration, supervision, writing—review and editing.

Corresponding author

Correspondence to Fanming Meng.

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Zheng, Y., Wang, C., Zhang, Y. et al. Study on temperature of cylindrical wet grinding considering lubrication effect of grinding fluid. Int J Adv Manuf Technol 121, 6095–6109 (2022). https://doi.org/10.1007/s00170-022-09658-3

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  • DOI: https://doi.org/10.1007/s00170-022-09658-3

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