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Effect of polishing roller structure on pressure distribution during the linear hydrodynamic polishing

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Abstract

The effect of roller structural parameters on polishing flow field pressure during linear hydrodynamic polishing (LHP) was optimized by applying orthogonal test design. We used CFD simulation results to analyze the effect of structural parameters on the magnitude and uniformity of hydrodynamic pressure. By using the nlinfit fitting method, multiple nonlinear regression equations for the hydrodynamic pressure mean and mean square deviation of the structural parameters were obtained. A genetic algorithm that could globally search for the optimal solution in the independent variable range was used to obtain optimal structure parameters. We found that the magnitude and uniformity of dynamic pressure on the polished surface were improved. Experimental results showed that surface scratches on the polished surface were significantly reduced, and the excellent surface roughness could be obtained under different polishing processing conditions.

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Availability of data and materials

All data and materials are fully available without restriction.

Funding

This work was financially sponsored by National Natural Science Foundation of China (No. 51775509) and Zhejiang Provincial Natural Science Foundation (No. LZ17E050003).

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Authors and Affiliations

  1. Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Zhejiang University of Technology, Hangzhou, 310014, People’s Republic of China

    Zhong Xie, Huan Qi, Donghai Cai & Donghui Wen

  2. School of Mechanical and Electrical Engineering, Taizhou Vocational and Technical College, Taizhou, 318000, People’s Republic of China

    Zhong Xie

  3. Focused Photonics (Hanghzou) Inc., Hangzhou, 310012, People’s Republic of China

    Yaoyao Xu

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  1. Zhong Xie
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  2. Yaoyao Xu
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  3. Huan Qi
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  4. Donghai Cai
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  5. Donghui Wen
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Contributions

Z.X. performed the data analyses and wrote the manuscript; Y.X. performed the experiment; H.Q. contributed significantly to analysis and manuscript preparation; D.C. helped perform the analysis with constructive discussions; D.W. contributed to the conception of the study.

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Correspondence to Donghui Wen.

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Xie, Z., Xu, Y., Qi, H. et al. Effect of polishing roller structure on pressure distribution during the linear hydrodynamic polishing. Int J Adv Manuf Technol 115, 627–636 (2021). https://doi.org/10.1007/s00170-021-07090-7

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  • DOI: https://doi.org/10.1007/s00170-021-07090-7

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