Skip to main content
Log in

Prediction of thermal error for feed system of machine tools based on random radial basis function neural network

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Thermal errors affect the accuracy of computer numerical control machine tools and are produced by the thermal deformation of machine components due to temperature difference between heat source and ambient temperature of the machine tools. At present, most of the literature does not consider the randomness of the influencing factors of thermal error, leading to inaccurate predictions of machine tool thermal error. In this paper, a new inverse random model is proposed through the combination of the stochastic theory, genetic algorithm, and radial basis function neural network (RBFNN), to predict thermal error while considering the randomness of influencing factors. The randomness index of influencing factors can be identified using the inverse random RBFNN (IR-RBFNN). Furthermore, through the combination of the stochastic theory, RBFNN, and the improved exponential moving average method with abnormal data elimination, a new forward random radial basis function neural network (FR-RBFNN) is established according to the identified influencing factor random index. The models are verified through experimental results on a ball screw system. Compared with the traditional methods, the experimental data show that the proposed method provides a more accurate description of thermal errors while incorporating the randomness of factors affecting thermal error.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Availability of data and material

The data cannot be shared openly, to protect study participant privacy.

Code availability

The code cannot be shared openly, to protect study participant privacy.

References

  1. Bryan J (1990) International status of thermal error research (1990). CRIP Annals Manuf Techn 39:645–656. https://doi.org/10.1016/S0007-8506(07)63001-7

    Article  Google Scholar 

  2. Mian NS, Fletcher S, Longstaff AP, Myers A (2013) Efficient estimation by FEA of machine tool distortion due to environmental temperature perturbations. Precis Eng 37:372–379. https://doi.org/10.1016/j.precisioneng.2012.10.006

    Article  Google Scholar 

  3. Creighton E, Honegger A, Tulsian A, Mukhopadhyay D (2010) Analysis of thermal errors in a high-speed micro-milling spindle. Int J Mach Tools Manuf 50:386–393. https://doi.org/10.1016/j.ijmachtools.2009.11.002

    Article  Google Scholar 

  4. Mayr J, Ess M, Weikert S, Wegener K (2009) Compensation of thermal effects on machine tools using a FDEM simulation approach Proceedings of the 9th LAMDAMAP, pp 38–47

  5. Haitao Z, Jianguo Y, Jinhua S (2007) Simulation of thermal behavior of a CNC machine tool spindle. Int J Mach Tools Manuf 47:1003–1010. https://doi.org/10.1016/j.ijmachtools.2006.06.018

    Article  Google Scholar 

  6. Mian NS, Fletcher S, Longstaff AP, Myers A (2011) Efficient thermal error prediction in a machine tool using finite element analysis. Meas Sci Technol 22:085107. https://doi.org/10.1088/0957-0233/22/8/085107

    Article  Google Scholar 

  7. Ma C, Zhao L, Mei XS, Shi H, Yang J (2017) Thermal error compensation of high-speed spindle system based on a modified BP neural network. Int J Adv Manuf Technol 89:3071–3085. https://doi.org/10.1007/s00170-016-9254-4

    Article  Google Scholar 

  8. Li B, Tian XT, Zhang M (2019) Thermal error modeling of machine tool spindle based on the improved algorithm optimized BP neural network. Int J Adv Manuf Technol 105:1497–1505. https://doi.org/10.1007/s00170-019-04375-w

    Article  Google Scholar 

  9. Huang YQ, Zhang J, Li X, Tian LJ (2014) Thermal error modeling by integrating GA and BP algorithms for the high-speed spindle. Int J Adv Manuf Technol 71:1669–1675. https://doi.org/10.1007/s00170-014-5606-0

    Article  Google Scholar 

  10. Abdulshahed AM, Longstaff AP, Fletcher S, Potdar A (2016) Thermal error modelling of a gantry-type 5-axis machine tool using a Grey Neural Network Model. J Manuf Syst 41:130–142. https://doi.org/10.1016/j.jmsy.2016.08.006

    Article  Google Scholar 

  11. Guo QJ, Fan S, Xu RF, Cheng X, Zhao GY, Yang JG (2017) Spindle thermal error optimization modeling of a five-axis machine tool. Chin J Mech Eng 30:746–753. https://doi.org/10.1007/s10033-017-0098-0

    Article  Google Scholar 

  12. Yang J, Shi H, Feng B, Zhao L, Ma C, Mei XS (2015) Thermal error modeling and compensation for a high-speed motorized spindle. Int J Adv Manuf Technol 77:1005–1017. https://doi.org/10.1007/s00170-014-6535-7

    Article  Google Scholar 

  13. Rojek I, Kowal M, Stoic A (2017) Predictive compensation of thermal deformations of ball screws in CNC machines using neural networks. Tehn Vjesn 24:1697–1703. https://doi.org/10.17559/TV-20161207171012

    Article  Google Scholar 

  14. Miao EM, Gong YY, Niu PC, Ji CZ, Chen HD (2013) Robustness of thermal error compensation modeling models of CNC machine tools. Int J Adv Manuf Technol 69:2593–2603. https://doi.org/10.1007/s00170-013-5229-x

    Article  Google Scholar 

  15. Cheng Q, Qi Z, Zhang G, Zhao Y, Sun B, Gu P (2016) Robust modelling and prediction of thermally induced positional error based on grey rough set theory and neural networks. Int J Adv Manuf Technol 83:753–764. https://doi.org/10.1007/s00170-015-7556-6

    Article  Google Scholar 

  16. Wang HT, Wang LP, Li TM, Han J (2013) Thermal sensor selection for the thermal error modeling of machine tool based on the fuzzy clustering method. Int J Adv Manuf Technol 69:121–126. https://doi.org/10.1007/s00170-013-4998-6

    Article  Google Scholar 

Download references

Funding

This work was supported by the project from the Department of Education of Liaoning Province [No. LJ2020031]. Simultaneously it was supported by the National Natural Science Foundation of China under [Grants U1708254].

Author information

Authors and Affiliations

Authors

Contributions

Tie-jun Li: conceptualization, methodology. Ting-ying Sun: software, writing - original draft preparation. Yi-min Zhang: supervision. Chun-yu Zhao: validation.

Corresponding author

Correspondence to Yi-min Zhang.

Ethics declarations

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, Tj., Sun, Ty., Zhang, Ym. et al. Prediction of thermal error for feed system of machine tools based on random radial basis function neural network. Int J Adv Manuf Technol 114, 1545–1553 (2021). https://doi.org/10.1007/s00170-021-06899-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-06899-6

Keywords

Navigation