Skip to main content
SpringerLink
Log in

Maximum residual contact stress in spinning process of SS304/20 bimetallic pipe

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

During forming process of the bimetallic pipe, the residual contact stress between the pipes is one of the most important technical issues. In recent study, the bimetallic pipe was manufactured by internal spinning forming technology and analyzed via different theories of elasto-plastic mechanics. It was assumed that the maximum contact stresses generated between the pipes when the inside surface of the outer pipe expanded to the elasto-plastic interface position. In addition, the maximum value of the residual contact stress occurred when the spinning pressure unloaded. The theoretical model of the elasto-plastic zone and the elasto-plastic boundary position of the outer pipe during the spinning process was proposed. The validity of the proposed model was verified by finite element simulation and experimentation, and the experimental results are in good agreement with those obtained from simulation. The obtained test results exhibit that the new technology is feasible and can be provided a theoretical reference for industrial applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

Abbreviations

σ wnz :

axial stress on the inside surface of the outer pipe

σ nwz :

axial stress on the outside surface of the liner pipe

σρ,σϕ,σz :

radial, circumferential and axial principal stresses, respectively

ερ,εϕ,εz :

radial, circumferential and axial principal strains, respectively

ε ρcu :

radial strain of the liner pipe

P j, P jc :

maximum contact stress and contact stress, respectively

P :

spinning pressure

ε wn :

radial strain on the inside surface of the outer pipe

ε wna :

residual radial strain on the inside surface of the outer pipe

ε nw :

radial strain on the outside surface of the liner pipe

ε nwa :

residual radial strain on the outside surface of the liner pipe

P ja :

residual contact stress

P jam :

maximum residual contact stress

σ wnρ :

radial stress on the inside surface of the outer pipe

σ wnϕ :

circumferential stress on the inside surface of the outer pipe

σ ws :

yield strength on the inside surface of the outer pipe

ρ wn :

radius at the deformation of the outer pipe

ω :

expansion value on the inside surface of the outer pipe

l j :

initial gap

σ cρ :

radial stress at the deformation of pipe I

σ cϕ :

circumferential stress at the deformation of pipe I

F :

bonding force at interface of bimetallic pipe

References

  1. Samandari M, Abrinia K, Akbarzadeh A, Bulaqi HA, Faraji G (2017) Properties and mechanism of Al/St bimetal tube bonding produced by cold spin-bonding (CSB) process. Trans Indian Inst Metals 70(10):2673–2682

    Article  Google Scholar 

  2. Xu W, Zhang Z, Huang K, Shan D (2017) Effect of heat treatment and initial thickness ratio on spin bonding of 3A21/5A03 composite tube. J Mater Process Technol 247:143–157

    Article  Google Scholar 

  3. Guo X, Wei W, Xu Y, El-Aty A, Liu H, Wang H (2019) Wall thickness distribution of cu-Al bimetallic tube outerd on free bending process. Int J Mech Sci 150:12–19

    Article  Google Scholar 

  4. Salehi J, Rezaeian A, Toroghinejad MR (2018) Fabrication and characterization of a bimetallic Al/cu tube using the pipe sinking process. Int J Adv Manuf Technol 96(1–4):153–159

    Article  Google Scholar 

  5. Jiang S, Zhang Y, Zhao Y, Zhu X, Sun D, Wang M (2016) Investigation of interface compatibility during ball spinning of composite tube of copper and aluminum. Int J Adv Manuf Technol 88(1–4):1–8

    Google Scholar 

  6. Jeyakumar M, Christopher T (2013) Influence of residual stresses on failure pressure of cylindrical pressure vessels. Chin J Aeronaut 26(6):1415–1421

    Article  Google Scholar 

  7. Orozco KM, Dessi JG, Afonso CRM, Meza J, Unfried-Silgado J (2018) Experimental study and thermodynamic computational simulation of phase transformations in centrifugal casting bimetallic pipe of API 5L X65Q steel and Inconel 625 alloy. J Manuf Process 32:318–326

    Article  Google Scholar 

  8. Jiang W, Fan Z, Li C (2015) Improved steel/aluminum bonding in bimetallic castings by a compound casting process. J Mater Process Technol 226:25–31

    Article  Google Scholar 

  9. Kaku SMY, Khanra AK, Davidson MJ (2018) Effect of deformation on properties of Al/Al-alloy ZrB2, powder metallurgy composite. J Alloys Compd 747:666–675

    Article  Google Scholar 

  10. Randhawa MS, Shah C (2013) Comparison of hot extrusion and hot piercing processes for manufacturing stainless steel hot finished pipes/pipes. Adv Mater Res 794(794):174–185

    Article  Google Scholar 

  11. Wei XU, Yejun ZHU, Baicun DU, Wenfeng DING (2019) Residual stresses of polycrystalline CBN abrasive grits brazed with a high-frequency induction heating technique. Chin J Aeronaut 32(4):1020–1029

    Article  Google Scholar 

  12. Wang X, Li P, Wang R (2005) Study on hydro-forming technology of manufacturing bimetallic CRA-lined pipe. Int J Mach Tool Manu 45(4):373–378

    Article  Google Scholar 

  13. Halaczek D, Hadasik E (2016) The influence of the components of the bimetallic tubes for the way of deforming in the hollow drawing process. Solid State Phenom 246:225–230

    Article  Google Scholar 

  14. Yu H, Fan Z, Li C (2014) Magnetic pulse cladding of aluminum alloy on mild steel tube. J Mater Process Technol 214(2):141–150

    Article  Google Scholar 

  15. Zhang Z, Xu W, Gu T, Shan D (2018) Fabrication of steel/aluminum clad tube by spin bonding and annealing treatment. Int J Adv Manuf Technol 94(9–12):3605–3617

    Article  Google Scholar 

  16. Jin K, Yuan QW, Tao J, Domblesky J, Guo XZ (2019) Analysis of the forming characteristics for cu/Al bimetallic tubes produced by the spinning process. Int J Adv Manuf Technol 101(1–4):147–155

    Article  Google Scholar 

  17. Wang Z, Ma S (2015) Analysis of thin-walled shells with inner ribs formed by inner spinning technology. Mater Res Innov 19(sup5):S5–S101

    Google Scholar 

  18. Wang CH, Liu KZ, Zhou L (2017) Spinning technology. Fujian Science and Technology Press, Fuzhou

    Google Scholar 

  19. Mohebbi MS, Akbarzadeh A (2010) A novel spin-bonding process for manufacturing multilayered clad tubes. J Mater Process Technol 210(3):510–517

    Article  Google Scholar 

  20. Mohebbi MS, Akbarzadeh A (2011) Fabrication of copper/aluminum composite tubes by spin-bonding process: experiments and modeling. Int J Adv Manuf Technol 54(9–12):1043–1055

    Article  Google Scholar 

  21. Akisanya AR, Khan FU, Deans WF, Wood P (2011) Cold hydraulic expansion of oil well tubulars. Int J Press Vessel Pip 88(11–12):465–472

    Article  Google Scholar 

  22. Wang ZR, Yuan SJ, Hu LX (1997) Foundation of elastic and plastic mechanics. Harbin Institute of Technology Press, Harbin

    Google Scholar 

  23. Liu HW (2011) Mechanics of materials. II, 5th edn. Higher Education Press, Beijing

    Google Scholar 

  24. Corless RM, Jeffrey DJ (2002) The wright omega function. Artificial intelligence, automated reasoning & symbolic computation. Joint international conferences, Aisc & Calculemus, Marseille, France

  25. Xu WB, Lu XF (2014) Spin forming mechanics principle of bimetal composite pipe and finite element analysis. J Mech Strength [Chinese] 36(1):86–91

    Google Scholar 

  26. Zuang Z (2005) Nonlinear finite element analysis and examples of ABAQUS. Beijing Science Press, Beijing

    Google Scholar 

  27. Hua M, Qiang L, Cao L (2017) CJ/T192–2017 composite pipe stainless steel lined. Chinese standard Press

Download references

Funding

The authors greatly acknowledge the financial support from the National Natural Science Foundation International (regional) cooperation and exchange project (Grant No.51711540301).

Author information

Authors and Affiliations

  1. College of Material Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, 211100, People’s Republic of China

    Xunzhong Guo, Yaohui Yu, Jie Tao, Hui Wang, Ali Abd El-Aty, Cheng Wang & Xinyi Luo

  2. Jiangsu Key Laboratory of Nuclear Energy Equipment Materials Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 211100, People’s Republic of China

    Xunzhong Guo, Yaohui Yu, Jie Tao, Ali Abd El-Aty, Cheng Wang & Xinyi Luo

  3. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, People’s Republic of China

    Hui Wang

  4. Department of Mechanical Engineering, Sogang University, Seoul, 121-742, South Korea

    Naksoo Kim

Authors
  1. Xunzhong Guo
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Yaohui Yu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jie Tao
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Hui Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Ali Abd El-Aty
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Cheng Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Xinyi Luo
    View author publications

    You can also search for this author in PubMed Google Scholar

  8. Naksoo Kim
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Xunzhong Guo.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Guo, X., Yu, Y., Tao, J. et al. Maximum residual contact stress in spinning process of SS304/20 bimetallic pipe. Int J Adv Manuf Technol 106, 2971–2982 (2020). https://doi.org/10.1007/s00170-019-04774-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-019-04774-z

Keywords

Search

Navigation