Abstract
In modern diagnostic approaches, the key step consists in generating the features related to fault type and severity. In fact, the generated features should be able to help the classifier to determine the health condition of the monitored system based on the measured signal. In this paper, in order to make an effective diagnosis about the rolling-element bearing failure, novel generated features that can maintain the physical meaning of the extracted vibration signal, while identifying its relationship to rolling bearing damage, are proposed using a wrapper model. For this purpose, based only on the Most Impulsive Frequency Bands (MIFBs) of the measured vibration signals for many bearing conditions, 33 feature parameters are proposed. Using a wrapper scheme, these parameters can be reduced until a set of them are found improving the efficiency of the diagnostic approach. The effectiveness of the proposed predictive features is analyzed by comparing it with some related works using many testing data for several bearing conditions. The experimental results reveal that the proposed procedure has obtained a high level of accuracy of 99.83%.
Similar content being viewed by others
References
Aiordachioaie D, Popescu TD (2019) VIBROCHANGE—a development system for condition monitoring based on advanced techniques of signal processing. Int J Adv Manuf Technol 105:919–936. https://doi.org/10.1007/s00170-019-04255-3
Sousa R, Antunes J, Coutinho F, Silva E, Santos J, Ferreira H (2019) Robust cepstral-based features for anomaly detection in ball bearings. Int J Adv Manuf Technol 103:2377–2390. https://doi.org/10.1007/s00170-019-03597-2
Immovilli F, Cocconcelli M, Bellini A, Rubini R (2009) Detection of generalized-roughness bearing fault by spectral-kurtosis energy of vibration or current signals. IEEE Trans Ind Electron 56:4710–4717. https://doi.org/10.1109/TIE.2009.2025288
Immovilli F, Bianchini C, Cocconcelli M et al (2013) Bearing fault model for induction motor with externally induced vibration. IEEE Trans Ind Electron 60:3408–3418. https://doi.org/10.1109/TIE.2012.2213566
Xiao L, Zhang X, Lu S et al (2019) A novel weak-fault detection technique for rolling element bearing based on vibrational resonance. J Sound Vib 438:490–505. https://doi.org/10.1016/j.jsv.2018.09.039
Lu Y, Xie R, Liang SY (2019) Adaptive online dictionary learning for bearing fault diagnosis. Int J Adv Manuf Technol 101:195–202. https://doi.org/10.1007/s00170-018-2902-0
Duan Z, Wu T, Guo S, Shao T, Malekian R, Li Z (2018) Development and trend of condition monitoring and fault diagnosis of multi-sensors information fusion for rolling bearings: a review. Int J Adv Manuf Technol 96:803–819. https://doi.org/10.1007/s00170-017-1474-8
Abdelkader R, Kaddour A, Derouiche Z (2018) Enhancement of rolling bearing fault diagnosis based on improvement of empirical mode decomposition denoising method. Int J Adv Manuf Technol 97:3099–3117. https://doi.org/10.1007/s00170-018-2167-7
Babouri MK, Ouelaa N, Kebabsa T, Djebala A (2019) Application of the cyclostationarity analysis in the detection of mechanical defects: comparative study. Int J Adv Manuf Technol 103:1681–1699. https://doi.org/10.1007/s00170-019-03652-y
Attoui I, Fergani N, Boutasseta N et al (2017) A new time–frequency method for identification and classification of ball bearing faults. J Sound Vib 397:241–265. https://doi.org/10.1016/j.jsv.2017.02.041
Lau ECC, Ngan HW (2010) Detection of motor bearing outer raceway defect by wavelet packet transformed motor current signature analysis. IEEE Trans Instrum Meas 59:2683–2690. https://doi.org/10.1109/TIM.2010.2045927
Huang W, Gao G, Li N et al (2019) Time-frequency squeezing and generalized demodulation combined for variable speed bearing fault diagnosis. IEEE Trans Instrum Meas 68:2819–2829. https://doi.org/10.1109/TIM.2018.2868519
Lu Y, Xie R, Liang SY (2019) CEEMD-assisted bearing degradation assessment using tight clustering. Int J Adv Manuf Technol 104:1259–1267. https://doi.org/10.1007/s00170-019-04078-2
Liu T-I, Lee J, Singh P, Liu G (2014) Real-time recognition of ball bearing states for the enhancement of precision, quality, efficiency, safety, and automation of manufacturing. Int J Adv Manuf Technol 71:809–816. https://doi.org/10.1007/s00170-013-5497-5
Yu G, Li C, Kamarthi S (2009) Machine fault diagnosis using a cluster-based wavelet feature extraction and probabilistic neural networks. Int J Adv Manuf Technol 42:145–151. https://doi.org/10.1007/s00170-008-1563-9
Yu G, Li C, Sun J (2010) Machine fault diagnosis based on Gaussian mixture model and its application. Int J Adv Manuf Technol 48:205–212. https://doi.org/10.1007/s00170-009-2283-5
Ibarra-Zarate D, Tamayo-Pazos O, Vallejo-Guevara A (2019) Bearing fault diagnosis in rotating machinery based on cepstrum pre-whitening of vibration and acoustic emission. Int J Adv Manuf Technol 104(9–12):4155–4168. 1–14. https://doi.org/10.1007/s00170-019-04171-6
Wang H, Chen J, Zhou Y, Ni G (2019) Early fault diagnosis of rolling bearing based on noise-assisted signal feature enhancement and stochastic resonance for intelligent manufacturing. Int J Adv Manuf Technol:1–7. https://doi.org/10.1007/s00170-019-04333-6
Bouhalais ML, Djebala A, Ouelaa N, Babouri MK (2018) CEEMDAN and OWMRA as a hybrid method for rolling bearing fault diagnosis under variable speed. Int J Adv Manuf Technol 94:2475–2489. https://doi.org/10.1007/s00170-017-1044-0
Moumene I, Ouelaa N (2016) Application of the wavelets multiresolution analysis and the high-frequency resonance technique for gears and bearings faults diagnosis. Int J Adv Manuf Technol 83:1315–1339. https://doi.org/10.1007/s00170-015-7436-0
Khoualdia T, Hadjadj AE, Bouacha K, Ould Abdeslam D (2017) Multi-objective optimization of ANN fault diagnosis model for rotating machinery using grey rational analysis in Taguchi method. Int J Adv Manuf Technol 89:3009–3020. https://doi.org/10.1007/s00170-016-9278-9
Djebala A, Babouri MK, Ouelaa N (2015) Rolling bearing fault detection using a hybrid method based on Empirical Mode Decomposition and optimized wavelet multi-resolution analysis. Int J Adv Manuf Technol 79:2093–2105. https://doi.org/10.1007/s00170-015-6984-7
Lu Y, Xie R, Liang SY (2018) Detection of weak fault using sparse empirical wavelet transform for cyclic fault. Int J Adv Manuf Technol 99:1195–1201. https://doi.org/10.1007/s00170-018-2553-1
Chen S, Du M, Peng Z et al (2019) High-accuracy fault feature extraction for rolling bearings under time-varying speed conditions using an iterative envelope-tracking filter. J Sound Vib 448:211–229. https://doi.org/10.1016/j.jsv.2019.02.026
Ma H, Feng Z (2019) Planet bearing fault diagnosis using multipoint optimal minimum entropy deconvolution adjusted. J Sound Vib 449:235–273. https://doi.org/10.1016/j.jsv.2019.02.024
Zhao Z, Qiao B, Wang S et al (2019) A weighted multi-scale dictionary learning model and its applications on bearing fault diagnosis. J Sound Vib 446:429–452. https://doi.org/10.1016/j.jsv.2019.01.042
Huang Y, Lin J, Liu Z, Wu W (2019) A modified scale-space guiding variational mode decomposition for high-speed railway bearing fault diagnosis. J Sound Vib 444:216–234. https://doi.org/10.1016/j.jsv.2018.12.033
Zhou Q, Yan P, Liu H, Xin Y, Chen Y (2018) Research on a configurable method for fault diagnosis knowledge of machine tools and its application. Int J Adv Manuf Technol 95:937–960. https://doi.org/10.1007/s00170-017-1268-z
Lu Y, Xie R, Liang SY (2019) Extraction of weak fault using combined dual-tree wavelet and improved MCA for rolling bearings. Int J Adv Manuf Technol 104:2389–2400. https://doi.org/10.1007/s00170-019-04065-7
Li Y, Yang Y, Wang X et al (2018) Early fault diagnosis of rolling bearings based on hierarchical symbol dynamic entropy and binary tree support vector machine. J Sound Vib 428:72–86. https://doi.org/10.1016/j.jsv.2018.04.036
Yen GG, Lin K-C (2000) Wavelet packet feature extraction for vibration monitoring. IEEE Trans Ind Electron 47:650–667. https://doi.org/10.1109/41.847906
Zhou Z, Zhao J, Cao F (2014) A novel approach for fault diagnosis of induction motor with invariant character vectors. Inf Sci (Ny) 281:496–506. https://doi.org/10.1016/j.ins.2014.05.046
Medina R, Macancela J-C, Lucero P, Cabrera D, Cerrada M, Sánchez RV, Vásquez RE (2019) Vibration signal analysis using symbolic dynamics for gearbox fault diagnosis. Int J Adv Manuf Technol 104:2195–2214. https://doi.org/10.1007/s00170-019-03858-0
Martin HR, Honarvar F (1995) Application of statistical moments to bearing failure detection. Appl Acoust 44:67–77. https://doi.org/10.1016/0003-682X(94)P4420-B
Randall RB, Antoni J (2011) Rolling element bearing diagnostics—a tutorial. Mech Syst Signal Process 25:485–520. https://doi.org/10.1016/j.ymssp.2010.07.017
Antoni J (2007) Fast computation of the kurtogram for the detection of transient faults. Mech Syst Signal Process 21:108–124. https://doi.org/10.1016/j.ymssp.2005.12.002
Wang Y, Xiang J, Markert R, Liang M (2016) Spectral kurtosis for fault detection, diagnosis and prognostics of rotating machines: a review with applications. Mech Syst Signal Process 66–67:679–698. https://doi.org/10.1016/j.ymssp.2015.04.039
Li Y, Xu M, Wang R, Huang W (2016) A fault diagnosis scheme for rolling bearing based on local mean decomposition and improved multiscale fuzzy entropy. J Sound Vib 360:277–299. https://doi.org/10.1016/j.jsv.2015.09.016
Agrawal D, Dubey R (2015) Bearing fault classification using ANN-based Hilbert footprint analysis. IET Sci Meas Technol 9:1016–1022. https://doi.org/10.1049/iet-smt.2015.0026
Kang M, Kim J, Kim J-M (2015) Reliable fault diagnosis for incipient low-speed bearings using fault feature analysis based on a binary bat algorithm. Inf Sci (Ny) 294:423–438. https://doi.org/10.1016/j.ins.2014.10.014
Qiao Z, Lei Y, Li N (2019) Applications of stochastic resonance to machinery fault detection: a review and tutorial. Mech Syst Signal Process 122:502–536. https://doi.org/10.1016/j.ymssp.2018.12.032
Aggarwal CC (2014) Data classification : algorithms and applications. Chapman and Hall/CRC
Harmouche J, Delpha C, Diallo D (2015) Improved fault diagnosis of ball bearings based on the global spectrum of vibration signals. IEEE Trans Energy Convers 30:376–383. https://doi.org/10.1109/TEC.2014.2341620
Maldonado S, Carrizosa E, Weber R (2015) Kernel penalized k-means: a feature selection method based on kernel k-means. Inf Sci (Ny) 322:150–160. https://doi.org/10.1016/j.ins.2015.06.008
Case Western Reserve University Bearing Data Center. http://csegroups.case.edu/bearingdatacenter/home. (accessed April 2015)
Atoui I, Meradi H, Boulkroune R, et al (2013) Fault detection and diagnosis in rotating machinery by vibration monitoring using FFT and Wavelet techniques. In: 2013 8th International Workshop on Systems, Signal Processing and their Applications (WoSSPA). IEEE, pp 401–406
Talhaoui H, Menacer A, Kessal A, Tarek A (2018) Experimental diagnosis of broken rotor bars fault in induction machine based on Hilbert and discrete wavelet transforms. Int J Adv Manuf Technol 95:1399–1408. https://doi.org/10.1007/s00170-017-1309-7
Hu A, Xiang L, Xu S, Lin J (2019) Frequency loss and recovery in rolling bearing fault detection. Chinese J Mech Eng 32:35–12. https://doi.org/10.1186/s10033-019-0349-3
Wang Y, Liang M (2011) An adaptive SK technique and its application for fault detection of rolling element bearings. Mech Syst Signal Process 25:1750–1764. https://doi.org/10.1016/j.ymssp.2010.12.008
Zarei J, Tajeddini MA, Karimi HR (2014) Vibration analysis for bearing fault detection and classification using an intelligent filter. Mechatronics 24:151–157. https://doi.org/10.1016/j.mechatronics.2014.01.003
Antoni J, Randall RB (2003) A stochastic model for simulation and diagnostics of rolling element bearings with localized faults. J Vib Acoust 125:282–289. https://doi.org/10.1115/1.1569940
Zhou Y, Chen J, Dong GM et al (2012) Application of the horizontal slice of cyclic bispectrum in rolling element bearings diagnosis. Mech Syst Signal Process 26:229–243. https://doi.org/10.1016/j.ymssp.2011.07.006
Attoui I, Omeiri A (2015) Fault diagnosis of an induction generator in a wind energy conversion system using signal processing techniques. Electr Power Components Syst 43:2262–2275. https://doi.org/10.1080/15325008.2015.1082161
Zhang L, Suganthan PN (2016) A survey of randomized algorithms for training neural networks. Inf Sci (Ny) 364–365:146–155. https://doi.org/10.1016/j.ins.2016.01.039
Jang J-SR (1993) ANFIS: adaptive-network-based fuzzy inference system. IEEE Trans Syst Man Cybern 23:665–685. https://doi.org/10.1109/21.256541
Hooshmand R, Parastegari M, Forghani Z (2012) Adaptive neuro-fuzzy inference system approach for simultaneous diagnosis of the type and location of faults in power transformers. IEEE Electr Insul Mag 28:32–42. https://doi.org/10.1109/MEI.2012.6268440
Schlechtingen M, Santos IF, Achiche S (2013) Using data-mining approaches for wind turbine power curve monitoring: a comparative study. IEEE Trans Sustain Energy 4:671–679. https://doi.org/10.1109/TSTE.2013.2241797
Ballal MS, Khan ZJ, Suryawanshi HM, Sonolikar RL (2007) Adaptive neural fuzzy inference system for the detection of inter-turn insulation and bearing wear faults in induction motor. IEEE Trans Ind Electron 54:250–258. https://doi.org/10.1109/TIE.2006.888789
Chen C, Zhang B, Vachtsevanos G, Orchard M (2011) Machine condition prediction based on adaptive neuro–fuzzy and high-order particle filtering. IEEE Trans Ind Electron 58:4353–4364. https://doi.org/10.1109/TIE.2010.2098369
Antonelli M, Ducange P, Marcelloni F, Segatori A (2016) On the influence of feature selection in fuzzy rule-based regression model generation. Inf Sci (Ny) 329:649–669. https://doi.org/10.1016/j.ins.2015.09.045
Karaboga D, Kaya E (2016) An adaptive and hybrid artificial bee colony algorithm (aABC) for ANFIS training. Appl Soft Comput 49:423–436. https://doi.org/10.1016/j.asoc.2016.07.039
He D, Li R, Zhu J (2013) Plastic bearing fault diagnosis based on a two-step data mining approach. IEEE Trans Ind Electron 60:3429–3440. https://doi.org/10.1109/TIE.2012.2192894
Tan Y, Shuai C, Jiao L, Shen L (2017) An adaptive neuro-fuzzy inference system (ANFIS) approach for measuring country sustainability performance. Environ Impact Assess Rev 65:29–40. https://doi.org/10.1016/j.eiar.2017.04.004
Kang H-J, Van M (2015) Bearing-fault diagnosis using non-local means algorithm and empirical mode decomposition-based feature extraction and two-stage feature selection. IET Sci Meas Technol 9:671–680. https://doi.org/10.1049/iet-smt.2014.0228
Vakharia V, Gupta V, Kankar P (2015) A multiscale permutation entropy based approach to select wavelet for fault diagnosis of ball bearings. J Vib Control 21:3123–3131. https://doi.org/10.1177/1077546314520830
Li Y, Xu M, Wei Y, Huang W (2016) A new rolling bearing fault diagnosis method based on multiscale permutation entropy and improved support vector machine based binary tree. Measurement 77:80–94. https://doi.org/10.1016/j.measurement.2015.08.034
Yuwono M, Qin Y, Zhou J et al (2016) Automatic bearing fault diagnosis using particle swarm clustering and Hidden Markov Model. Eng Appl Artif Intell 47:88–100. https://doi.org/10.1016/j.engappai.2015.03.007
Liu Z, Cao H, Chen X et al (2013) Multi-fault classification based on wavelet SVM with PSO algorithm to analyze vibration signals from rolling element bearings. Neurocomputing 99:399–410. https://doi.org/10.1016/j.neucom.2012.07.019
Ben Ali J, Saidi L, Mouelhi A et al (2015) Linear feature selection and classification using PNN and SFAM neural networks for a nearly online diagnosis of bearing naturally progressing degradations. Eng Appl Artif Intell 42:67–81. https://doi.org/10.1016/j.engappai.2015.03.013
Prieto MD, Cirrincione G, Espinosa AG et al (2013) Bearing fault detection by a novel condition-monitoring scheme based on statistical-time features and neural networks. IEEE Trans Ind Electron 60:3398–3407. https://doi.org/10.1109/TIE.2012.2219838
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Attoui, I., Oudjani, B., Boutasseta, N. et al. Novel predictive features using a wrapper model for rolling bearing fault diagnosis based on vibration signal analysis. Int J Adv Manuf Technol 106, 3409–3435 (2020). https://doi.org/10.1007/s00170-019-04729-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-019-04729-4