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Transient cutting force model in turning large-pitch external thread

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Abstract

Transient cutting force is an important indicator to evaluate stability in the cutting process. When alternating turning large-pitch external thread using the tool’s left and right cutting edges, the cutting forces in the forming process of the left and right thread surfaces are different and in a state of instability. Through an experiment of turning external thread with pitch 16 mm, tool vibration characteristics involved in the forming process of left and right thread surfaces are achieved. We studied the transient cutting motion trajectory and cutting attitude of the tool’s left and right cutting edges, thereby establishing a transient cutting force model. The technology evaluation and design method of turning large-pitch external thread is proposed, and a technology verification experiment was completed. The results show that tool vibration has a different action mechanism on transient cutting force of left and right cutting edges. The differences in the dynamic change of the cutting force in the forming process of left and right thread surfaces are revealed by the transient cutting force model. This model is used to evaluate the turning process scheme, and the influence characteristics of the tool structure parameters and cutting parameters on the transient cutting force can be identified. Thus, the process scheme is obtained, which effectively improves the turning stability of left and right thread surfaces and the consistency of transient cutting force load.

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Authors and Affiliations

  1. National and Local United Engineering Laboratory of High Efficiency Cutting and Tools, Harbin University of Science and Technology, Harbin, 150080, People’s Republic of China

    Bin Jiang, Jiao Zhao, Minli Zheng, Tiantian He & Bin Sun

Authors
  1. Bin Jiang
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  2. Jiao Zhao
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  3. Minli Zheng
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  4. Tiantian He
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  5. Bin Sun
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Correspondence to Bin Jiang.

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Jiang, B., Zhao, J., Zheng, M. et al. Transient cutting force model in turning large-pitch external thread. Int J Adv Manuf Technol 98, 1–16 (2018). https://doi.org/10.1007/s00170-017-0309-y

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  • DOI: https://doi.org/10.1007/s00170-017-0309-y

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