Skip to main content

Experimental and Flow Simulation Study of VARTM Process

  • Conference paper
  • First Online:
Recent Advances in Manufacturing Modelling and Optimization

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

  • 990 Accesses

Abstract

In contemporary scenario, vacuum-assisted resin transfer molding (VARTM) has become a dominating technique for the manufacturing of large composite structures having high fiber volume fraction. In this research, Basalt fiber reinforced polymer (BFRP) flat laminate has been manufactured using VARTM process. To understand the effect of different process parameters of VARTM, simulation model has been developed using CFD simulation solver FLUENT. This two-phase flow model used to simulate the resin pressure distribution and track the flow front with time-dependent approach. The simulation results were compared with the data obtained during resin infusion in the actual experiment. As a result of which, the predicted resin flow patterns and mold filling time by CFD simulation model are found well agreed with measured flow sequence obtained during the manufacturing of BFRP composite.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Shah M, Chaudhary V (2020) Flow modeling and simulation study of vacuum assisted resin transfer molding (VARTM) process: a review. In: IOP conference series: materials science and engineering, vol 872, No. 1, p 012087

    Google Scholar 

  2. Hancioglu M, Sozer EM, Advani SG (2020) Comparison of in-plane resin transfer molding and vacuum-assisted resin transfer molding ‘effective’ permeabilities based on mold filling experiments and simulations. J Reinf Plast Compos 39(1–2):31–44

    Article  Google Scholar 

  3. Hindersmann A (2019) Confusion about infusion: an overview of infusion processes. Compos Part A Appl Sci Manuf 126:105583

    Google Scholar 

  4. Adhikari D, Gururaja S, Hemchandra S (2021) Vacuum infusion in porous preform with different mould configurations: flow simulation and experimental validation. J Reinf Plast Compos 40(7–8):321–338

    Article  Google Scholar 

  5. Tuncol G, Loos AC, Cano RJ (2011) Simulation of resin infusion in the manufacture of fiber metal laminates by VARTM. In: Proceedings of the ICCM 2011, vol 18

    Google Scholar 

  6. Fracassi FT, Donadon MV (2018) Simulation of vacuum assisted resin transfer molding process through dynamic system analysis. J Compos Mater 52(27):3759–3771

    Article  Google Scholar 

  7. Kedari VR, Farah BI, Hsiao KT (2011) Effects of vacuum pressure, inlet pressure, and mold temperature on the void content, volume fraction of polyester/e-glass fiber composites manufactured with VARTM process. J Compos Mater 45(26):2727–2742

    Article  Google Scholar 

  8. Gajjar T, Shah DB, Joshi SJ, Patel KM (2020) Analysis of process parameters for composites manufacturing using vacuum infusion process. Mater Today Proc 21:1244–1249

    Article  Google Scholar 

  9. Gajjar T, Shah DB, Joshi SJ, Patel KM (2020) Experimental study of thickness gradient and flow simulation in VARTM process. Fibers Polymers 21(2):384–391

    Article  Google Scholar 

  10. Song X, Loos AC, Grimsley B, Cano R, Hubert P (2004) Simulation of the vacuum assisted resin transfer molding process. Southern Illinois University at Carbondale Materials Technology Center; July 1

    Google Scholar 

  11. Stolz J, Fideu P, Herrmann A (2017) Extended physics modeling of the resin flow during vacuum infusion processes. In Proceedings of the COMSOL conference

    Google Scholar 

  12. Fluent 17.2 User’s Guide, 17.3.1 Overview and Limitations of the VOF Model, Ansys Inc.

    Google Scholar 

  13. Fluent 17.2 User’s Guide, 6.3.20 Porous Jump Boundary Conditions, Ansys Inc.

    Google Scholar 

Download references

Acknowledgments

The authors would like to acknowledge the Chandubhai S. Patel Institute of Technology, CHARUSAT University, for unconditional support and motivation for carrying out this research work. The authors are also would like to acknowledge the GBT Composites Technology Ltd., Manjusar GIDC, Vadodara, for providing a facility to perform experiment and other supporting materials free of cost in entire research work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Maulik V. Shah .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Shah, M.V., Chaudhary, V.P. (2022). Experimental and Flow Simulation Study of VARTM Process. In: Kumar, S., Ramkumar, J., Kyratsis, P. (eds) Recent Advances in Manufacturing Modelling and Optimization. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-16-9952-8_52

Download citation

  • DOI: https://doi.org/10.1007/978-981-16-9952-8_52

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-16-9951-1

  • Online ISBN: 978-981-16-9952-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics