Skip to main content

Phase Transformation Mechanism of Self-reinforced Y-α-SiAlON Ceramic Tool Material Manipulated by Two-Step Sintering

  • Conference paper
  • First Online:
Advanced Functional Materials (CMC 2017)

Included in the following conference series:

  • 3200 Accesses

Abstract

In this study, self-reinforced Y-α-SiAlON was prepared by two-step phase transformation using single or dual rare-earth oxide addition. The process was implemented by a two-step sintering technique. The mechanism of two-step phase transformation and microstructure evolution of Y-α-SiAlON with or without Ce2O3 addition were investigated in detail. The predominant phase of the sample after the first step (i.e., pressureless sintering at low temperature) comprised elongated β-SiAlON grains. By contrast, the majority phase of sample after the second step (i.e., gas pressure sintering at high temperature) included coarse, elongated α-SiAlON grains. The driving force for β-to-α SiAlON phase transformation and liquid viscosity decreased, whereas the amount of liquid phase increased because of Ce2O3 addition, which contributed to anisotropic growth and resulted in more elongated α-SiAlON grains. The sample co-doped with Y and Ce exhibited the best mechanical properties with fracture toughness of 7.8 MPa m1/2 and Vickers hardness of 19.81 GPa.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Y. Rouquié, M.I. Jones, Influence of additives and compositions on the nitridation and formation of SiAlONs produced by reaction bonding and silicothermal reduction. J. Asian Ceram. Soc. 1, 53–64 (2013)

    Article  Google Scholar 

  2. G. Tu, S. Wu, J. Liu, Y. Long, B. Wang, Cutting performance and wear mechanisms of SiAlON ceramic cutting tools at high speed dry turning of gray cast iron. Int. J. Refract. Met. Hard Mater. 54, 330–334 (2016)

    Article  CAS  Google Scholar 

  3. J. Niu, X. Yi, K. Harada, T. Akiyama, Spark plasma sintering of α/β-SiAlON synthesized by salt-assisted combustion. J. Alloys Compd. 689, 266–270 (2016)

    Article  CAS  Google Scholar 

  4. M. Koshiyama, H. Sako, M. Ohno, K. Matsuura, Relationships between spark plasma sintering temperature and mechanical properties of combustion-synthesized α- and β-SiAlON. J. Jpn I. Met. 79, 191–194 (2015)

    Article  CAS  Google Scholar 

  5. A. Demir, Effect of Nicalon SiC fibre heat treatment on short fibre reinforced β-SiAlON ceramics. J. Eur. Ceram. Soc. 32, 1405–1411 (2012)

    Article  CAS  Google Scholar 

  6. J.C. Garrett, I. Sigalas, M. Herrmann, E.J. Olivier, J.H. O’Connell, cBN reinforced Y-α-SiAlON composites. J. Eur. Ceram. Soc. 33, 2191–2198 (2013)

    Article  CAS  Google Scholar 

  7. I.W. Chen, A. Rosenflanz, A tough SiAlON ceramics based on α-Si3N4 with a whisker-like microstructure. Nature 38(9), 701–704 (1997)

    Article  CAS  Google Scholar 

  8. G. Liu, K. Chen, H. Zhou, K. Ren, X. Ning, C. Pereira, J.M.F. Ferreira, Phase transformation and microstructure development of in situ toughened Yb-α-SiAlON ceramics prepared by two-step hot-pressing. Mater. Chem. Phys. 98, 159–164 (2006)

    Article  CAS  Google Scholar 

  9. Z.B. Yu, D.P. Thompson, A.R. Bhatti, Self-reinforcement in Li-α-SiAlON ceramics. J. Mater. Sci. 36, 3343–3353 (2001)

    Article  CAS  Google Scholar 

  10. C.R. Zhou, Z.B. Yu, V.D. Krstic, Pressureless sintered self-reinforced Y-α-SiAlON ceramics. J. Eur. Ceram. Soc. 27, 437–443 (2007)

    Article  CAS  Google Scholar 

  11. N.C. Acikbas, R. Kumar, F. Kara, H. Mandal, B. Basu, Influence of β-Si3N4 particle size and heat treatment on microstructural evolution of α:β-SiAlON ceramics. J. Eur. Ceram. Soc. 31, 629–635 (2011)

    Article  CAS  Google Scholar 

  12. I.S. Chi, S.K. Bux, M.M. Bridgewater, K.E. Star, S. Firdosy, V. Ravi, J.P. Fleurial, Mechanically robust SiAlON ceramics with engineered porosity via two-step sintering for applications in extreme environments. Mrs Adv. 1, 1–7 (2015)

    Google Scholar 

  13. G. Magnani, A. Brentari, E. Burresi, G. Raiteri, Ceram. Int. 40, 1759–1763 (2014)

    Article  CAS  Google Scholar 

  14. Y. Shan, J. Xu, J. Li, Q. Huang, Effects of composition on microstructure and relative density of two step hot-pressed Y-α-SiAlON ceramics. J. Chin. Ceram. Soc. 36, 1625–1628 (2008)

    CAS  Google Scholar 

  15. F. Ye, C. Liu, Y. Zhou, Q. Meng, Microstructure and properties of self-reinforced α-SiAlON ceramics doped with Lu2O3. Mater. Sci. Eng., A 496, 143–149 (2008)

    Article  CAS  Google Scholar 

  16. F. Ye, M.J. Hoffmann, S. Holzer, Y. Zhou, M. Iwasa, J. Am. Ceram. Soc. 86, 2136–2142 (2003)

    Article  CAS  Google Scholar 

  17. M. Zenotchkine, R. Shuba, J.S. Kim, I.W. Chen, Effect of seeding on the microstructure and mechanical properties of α-SiAlON: I, Y-SiAlON. J. Am. Ceram. Soc. 85, 1254–1259 (2002)

    Article  CAS  Google Scholar 

  18. J.E. Shelby, J.T. Kohli, Rare-earth aluminosilicate glasses. J. Am. Ceram. Soc. 73, 39–42 (1989)

    Article  Google Scholar 

Download references

Acknowledgements

This work was funded by the National Natural Science Foundation of China (51574120).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Jing Li or Ruiming Yin .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Li, J., Yin, R. (2018). Phase Transformation Mechanism of Self-reinforced Y-α-SiAlON Ceramic Tool Material Manipulated by Two-Step Sintering. In: Han, Y. (eds) Advanced Functional Materials. CMC 2017. Springer, Singapore. https://doi.org/10.1007/978-981-13-0110-0_73

Download citation

Publish with us

Policies and ethics