Abstract
Kanthal APMT® steel (Fe–22Cr–5Al–3Mo) was developed mainly for using as high temperature furnace elements. This kind of high-Cr ferritic steels is not considered to have good weldability because of a variety of metallurgical issues. Friction stir welding (FSW), a solid state welding process, was applied to a Kanthal APMT® plate in a bead-on-plate configuration using a PcBN tool with a tool rotation rate of 600 RPM and a traverse speed of 25.4 mm/min. Microstructure and mechanical properties were evaluated to determine the weld quality and examine the feasibility of applying FSW as a joining technique for this steel. Microstructural characteristics were mainly studied by optical microscopy and transmission electron microscopy. The stir zone contained equiaxed grain structure with an average grain size of 13.7 μm. Interestingly, Vickers microhardness profile across the processed zone has revealed no significant change in microhardness.
Similar content being viewed by others
References
B. Jönsson, R. Berglund, J. Magnusson, P. Henning, M. Hättestrand, High temperature properties of a new powder metallurgical FeCrAl alloy. Mater. Sci. Forum 461–464, 455–462 (2004)
P. Miao, G.R. Odette, J. Gould, J. Bernath, R. Miller, M. Alinger, C. Zanis, The microstructure and strength properties of MA957 nanostructured ferritic alloy joints produced by friction stir and electro-spark deposition welding. J. Nucl. Mater. 367–370, 1197–1202 (2007)
J.R. Regina, J.N. Dupont, A.R. Marder, The effect of chromium on the weldability and microstructure of Fe–Cr–Al weld cladding. Weld. J. 86(6), 170 (2007)
J.C. Lippold, D.J. Kotecki, Welding Metallurgy and Weldability of Stainless Steels (John Wiley, Hoboken, NJ, 2005), pp. 87–140
H. Cho, H. Han, S. Hong, J. Park, Y. Kwon, S. Kim, R.J. Steel, Microstructural analysis of friction stir welded ferritic stainless steel. Mater. Sci. Eng. A 528(6), 2889–2894 (2011)
M.H. Mathon, V. Klosek, Y. de Carlan, L. Forest, Study of PM2000 microstructure evolution following FSW process. J. Nucl. Mater. 386, 475–478 (2009)
W.M. Thomas, E.D. Nicholas, J.C. Needham, M.G. Murch, P. Temple-Smith, C.J. Dawes, US Patent 5460317 A (1995)
R. Nandan, G.G. Roy, T.J. Lienert, T. Debroy, Three-dimensional heat and material flow during friction stir welding of mild steel. Acta Mater. 55(3), 883–895 (2007)
H. Cho, S. Hong, J. Roh, H. Choi, S. Kang, R.J. Steel, H.N. Han, Three-dimensional numerical and experimental investigation on friction stir welding processes of ferritic stainless steel. Acta Mater. 61(7), 2649–2661 (2013)
G. Grant, S. Weil, Friction Stir Welding of ODS Steels—Steps toward a Commercial Process (National Energy Technology Laboratory, 2010), https://www.netl.doe.gov/File%20Library/Events/2010/ods/Glenn_Grant_FSW.pdf. Accessed 12 Sept 2016
J. Engkvist, S. Canovic, K. Hellström, A. Järdnäs, J.-E. Svensson, L.-G. Johansson, M. Olsson, M. Halvarsson, Alumina scale formation on a powder metallurgical FeCrAl alloy (Kanthal APMT) at 900–1100 °C in dry O2 and in O2 + H2O. Oxid. Metal. 73(1), 233–253 (2010)
R.L. Higginson, C.M. Sellars, Worked examples in quantitative metallography (Maney, London, 2003), pp. 93–104
K.N. Krishnan, On the formation of onion rings in friction stir welds. Mater. Sci. Eng. A 327(2), 246–251 (2002)
L. Ray, Friction Stir Welding of HT9 Ferritic-Martensitic Steel: An Assessment of Microstructure and Properties. M.S. Thesis, Naval Postgraduate School Monterey, CA, 2013, pp. 52–54
J. Han, H. Li, Z. Zhu, F. Barbaro, L. Jiang, H. Xu, L. Ma, Microstructure and mechanical properties of friction stir welded 18Cr–2Mo ferritic stainless steel thick plate. Mater. Des. 63, 238–246 (2014)
B. Baker, Processing, Microstructure, and Material Property Relationships Following Friction Stir Welding of Oxide Dispersion Strengthened Steels. Ph.D. Thesis, Naval Postgraduate School Monterey, CA, 2013, pp. 122–124
Acknowledgement
The material used in this work was procured by using funds from a project funded by the Nuclear Energy University Programs (NEUP). Also, Anumat Sittiho would like to acknowledge The Royal Thai Navy for providing him with a scholarship during his graduate studies at The University of Idaho.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Sittiho, A., Tungala, V., Charit, I., Mishra, R.S. (2017). Understanding Microstructure and Mechanical Properties of Friction Stir Processed Aluminum-Bearing High-Chromium Ferritic Stainless Steel. In: Charit, I., Zhu, Y., Maloy, S., Liaw, P. (eds) Mechanical and Creep Behavior of Advanced Materials. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-51097-2_21
Download citation
DOI: https://doi.org/10.1007/978-3-319-51097-2_21
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-51096-5
Online ISBN: 978-3-319-51097-2
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)