Abstract
The strength of carbon fibre parts depends on the fibre arrangements all over them, but only manual and sparse checks are usually executed to assess their quality. Here, we present an automatic method for computing the fibre orientations in each part point and mapping them onto the 3D model of the part. This process is automated by a robot that moves the measurement sensor above the object to be scanned. Since this sensor needs to acquire multiple images of the same point with different illuminations for correctly estimating the fibre orientation, we developed algorithms for online image registration in presence of translational sensor motion. Moreover, we propose real-time methods for projection of the estimated orientation vectors to a 3D model. Experiments show that this software allows the accurate and fast mapping of carbon fibre parts by means of an industrial robot. Accuracy assessments report a measurement accuracy below 5\(^{\circ }\).
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
Notes
- 1.
http://www.fibremap.eu—2013–2016.
References
Antonello, M., Ghidoni, S., Menegatti, E.: Autonomous robotic system for thermographic detection of defects in upper layers of carbon fiber reinforced polymers. In: IEEE International Conference on Automation Science and Engineering (CASE) (2015)
Bradski, G.: The opencv library. Doct. Dobbs J. 25(11), 120–126 (2000)
Bradski, G., Kaehler, A.: Learning OpenCV: Computer Vision with the OpenCV Library. O’Reilly Media, Inc. (2008)
Chang, J., Fisher, J.W.: Analysis of orientation and scale in smoothly varying textures. In: 2009 IEEE 12th International Conference on Computer Vision, pp. 881–888. IEEE (2009)
Chaudhuri, B.B., Kundu, P., Sarkar, N.: Detection and gradation of oriented texture. Pattern Recogn. Lett. 14(2), 147–153 (1993)
Cheung, W., Hamarneh, G.: Sift: dimensional scale invariant feature transform. IEEE Trans. Image Process. 18(9), 2012–2021 (2009)
Cohen, F.S., Fan, Z., Attali, S.: Automated inspection of textile fabrics using textural models. IEEE Trans. Pattern Anal. Mach. Intell. 13(8), 803–808 (1991)
Fernandes, H.-C., Maldague, X.: Fiber orientation assessment in complex shaped parts reinforced with carbon fiber using infrared thermography. Quant. Infrared Thermogr. J. 12(1), 64–79 (2015)
Fischler, M.A., Bolles, R.C.: Random sample consensus: a paradigm for model fitting with applications to image analysis and automated cartography. Commun. ACM 24(6), 381–395 (1981)
Fuhr, J.-P., Baumann, J., Härtel, E., Middendorf, P., Feindler, N.: Effects of in-plane waviness on the properties of carbon composites–experimental and numerical analysis. CompTest 2013-Book of Abstracts, p. 61 (2013)
Ghidoni, S., Antonello, M., Nanni, L., Menegatti, E.: A knowledge-based approach to crack detection in thermographic images. In: 13th International Conference on Intelligent Autonomous Systems (IAS-13). In Press (2014)
Hughes, J.E., Foley, J.D.: Computer Graphics: Principles and Practice. Pearson Education (2013)
Kass, M., Witkin, A.: Analyzing oriented patterns. Comput. Vis. Graph. Image Process. 37(3), 362–385 (1987)
Kim, J.-W., Lee, D.-G.: Effect of fiber orientation and fiber contents on the tensile strength in fiber-reinforced composites. J. Nanosci. Nanotechnol. 10(5), 3650–3653 (2010)
Miene, A., Herrmann, A.S., Göttinger, M.: Quality assurance by digital image analysis for the preforming and draping process of dry carbon fiber material. In: SAMPE Europe Conference, Paris (2008)
Munaro, M., Antonello, M., Moro, M., Ferrari, C., Pagello, E., Menegatti, E.: Fibremap: automatic mapping of fibre orientation for draping of carbon fibre parts. In: IAS-13 Workshop on ROS-Industrial in European Research Projects, Padova, Italy, pp. 272–275, July 2014
Ozdemir, S., Baykut, A., Meylani, R., Ercil, A., Ertuzun, A.: Comparative evaluation of texture analysis algorithms for defect inspection of textile products. In: International Conference on Pattern Recognition, vol. 2, pp. 1738–1738. IEEE Computer Society (1998)
Quigley, M., Conley, K., Gerkey, B., Faust, J., Foote, T., Leibs, J., Wheeler, R., Ng, A.Y.: Ros: an open-source robot operating system. In: ICRA Workshop on Open Source Software, vol. 3, p. 5 (2009)
Rusu, R.B., Cousins, S.: 3d is here: point cloud library (pcl). In: 2011 IEEE International Conference on Robotics and Automation (ICRA), pp. 1–4. IEEE (2011)
Schmitt, R., Mersmann, C., Schoenberg, A.: Machine vision industrialising the textile-based frp production. In: 6th International Symposium on Image and Signal Processing and Analysis (ISPA), pp. 260–264. IEEE (2009)
Shi, L., Wu, S.: Automatic fiber orientation detection for sewed carbon fibers. Tsinghua Sci. Technol. 12(4), 447–452 (2007)
Theoharis, T.: Algorithms for Parallel Polygon Rendering, vol. 373. Springer (1989)
Tsai, R.Y., Lenz, R.K.: A new technique for fully autonomous and efficient 3d robotics hand/eye calibration. IEEE Trans. Robot. Autom. 5(3), 345–358 (1989)
Zambal, S., Palfinger, W., Stger, M., Eitzinger, C.: Accurate fibre orientation measurement for carbon fibre surfaces. Pattern Recogn. (2014)
Acknowledgements
This research has been funded by the European Union’s 7th Framework program ICT under grant agreement No. 608768, FibreMap project.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing AG
About this paper
Cite this paper
Antonello, M., Munaro, M., Menegatti, E. (2017). Efficient Measurement of Fibre Orientation for Mapping Carbon Fibre Parts with a Robotic System. In: Chen, W., Hosoda, K., Menegatti, E., Shimizu, M., Wang, H. (eds) Intelligent Autonomous Systems 14. IAS 2016. Advances in Intelligent Systems and Computing, vol 531. Springer, Cham. https://doi.org/10.1007/978-3-319-48036-7_55
Download citation
DOI: https://doi.org/10.1007/978-3-319-48036-7_55
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48035-0
Online ISBN: 978-3-319-48036-7
eBook Packages: EngineeringEngineering (R0)