Skip to main content

Study of Mechanical Properties of Friction Welded AISI D2 and AISI 304 Steels

  • Chapter
  • First Online:
Artificial Intelligence and Transforming Digital Marketing

Part of the book series: Studies in Systems, Decision and Control ((SSDC,volume 487))

  • 1075 Accesses

Abstract

Finding the most efficient way to join one material to another by welding is a matter of intense research. Both techniques, whether solid-state welding or fusion welding, seem to have their strengths and weaknesses. In solid-state welding, researchers’ attention is paid to the fact that friction welding (FW), a technique that involves friction between the two materials to be welded, introduces a time-efficient process, excellent mechanical properties, and filler-free solid-state welding. In this study, we produce several samples of the as-welded material from the developed friction welding machine with promising mechanical properties. From the three parameters, friction time, forging time, and fording pressure, the results show that forging time has a more significant impact than the other parameters. We expect to improve the as-welded material by enhancing the construction of the FW machine and the procedure of FW.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 229.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 299.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Mohammed, M.N., Omar, M.Z., Sajuri, Z., Salleh, M.S., Alhawari, K.S.: Trend and development of semisolid metal joining processing. Adv. Mater. Sci. Eng. (2015)

    Google Scholar 

  2. Kim, I.S., Son, K.J., Yang, Y.S., Yaragada, P.K.D.V.: Sensitivity analysis for process parameters in GMA welding processes using a factorial design method. Int. J. Mach. Tools Manuf. 43(8), 763–769 (2003)

    Article  Google Scholar 

  3. Karaoǧlu, S., Seçgin, A.: Sensitivity analysis of submerged arc welding process parameters. J. Mater. Process Technol. 202(1–3), 500–507 (2008)

    Article  Google Scholar 

  4. Tarng, Y.S., Juang, S.C., Chang, C.H.: The use of grey-based Taguchi methods to determine submerged arc welding process parameters in hardfacing. J. Mater. Process Technol. 128(1–3), 1–6 (2002)

    Article  Google Scholar 

  5. Balasubramanian, V.: Relationship between base metal properties and friction stir welding process parameters. Mater. Sci. Eng., A 480(1–2), 397–403 (2008)

    Article  Google Scholar 

  6. Zaenudin, M., Mohammed, M.N., Al-Zubaidi, S.: Molecular dynamics simulation of welding and joining processes: an overview. In. J. Eng. Technol. [Internet]. 2018 Dec 5 [cited 2023 Jan 4] 7(4), 3816–3825. Available from: https://www.sciencepubco.com/index.php/ijet/article/view/16610

  7. Zaenudin, M., Abdulrazaq, M.N., Al-Zubaidi, S.S.: A review on molecular dynamics simulation of joining carbon-nanotubes and nanowires: joining and properties. Int. J. Integr. Eng. [Internet]. 2022 Jun 21 [cited 2023 Jan 4]; 14(4), 137–159. Available from: https://penerbit.uthm.edu.my/ojs/index.php/ijie/article/view/5578

  8. da Costa, A.P., Botelho, E.C., Costa, M.L., Narita, N.E., Tarpani, J.R.: A review of welding technologies for thermoplastic composites in aerospace applications. J. Aerosp. Technol. Manage. [Internet]. 2012 [cited 2023 Jan 31]; 4(3):255–65. Available from: http://www.scielo.br/j/jatm/a/W6T3p6THtcnrfcBtwsMqNyk/abstract/?lang=en

  9. Wang, B., Hu, S.J., Sun, L., Freiheit, T.: Intelligent welding system technologies: state-of-the-art review and perspectives. J. Manuf. Syst. 1(56), 373–391 (2020)

    Article  Google Scholar 

  10. Hong, K.M., Shin, Y.C.: Prospects of laser welding technology in the automotive industry: a review. J. Mater. Process Technol. 1(245), 46–69 (2017)

    Article  Google Scholar 

  11. Mohammed, M.N., Omar, M.Z., Al-Tamimi, A.N.J., Sultan, H.S., Abbud, L.H., Al-Zubaidi, S., et al.: Microstructural and mechanical characterization of ledeburitic AISI D2 cold-work tool steel in semisolid zones via direct partial remelting process. J. Manuf. Mater. Process. 7, 11 [Internet] (2023). 2022 Dec 28 [cited 2023 Jan 31]; 7(1), 11. Available from: https://www.mdpi.com/2504-4494/7/1/11/htm

  12. Progress in welding. Nature 215(5099), 343 (1967)

    Google Scholar 

  13. Scherillo, F., Liberini, M., Astarita, A., Franchitti, S., Pirozzi, C., Borrelli, R., et al.: On the microstructural analysis of LFW Joints of Ti6Al4V components made via electron beam melting. Procedia Eng. 1(183), 264–269 (2017)

    Article  Google Scholar 

  14. Fratini, L., Buffa, G., Campanella, D., la Spisa, D.: Investigations on the linear friction welding process through numerical simulations and experiments. Mater Des. 1(40), 285–291 (2012)

    Article  Google Scholar 

  15. Bhamji, I., Preuss, M., Threadgill, P.L., Moat, R.J., Addison, A.C., Peel, M.J.: Linear friction welding of AISI 316L stainless steel. Mater. Sci. Eng., A 528(2), 680–690 (2010)

    Article  Google Scholar 

  16. Vairis, A., Frost, M.: On the extrusion stage of linear friction welding of Ti 6Al 4V. Mater. Sci. Eng., A 271(1–2), 477–484 (1999)

    Article  Google Scholar 

  17. Chaudhary, A., Kumar Dev, A., Goel, A., Butola, R., Ranganath, M.S.: The mechanical properties of different alloys in friction stir processing: a review. Mater. Today Proc. 5(2), 5553–5562 (2018)

    Article  Google Scholar 

  18. Mendes, N., Neto, P., Loureiro, A., Moreira, A.P.: Machines and control systems for friction stir welding: a review. Mater. Des. 15(90), 256–265 (2016)

    Article  Google Scholar 

  19. Avettand-Fènoël, M.N., Simar, A.: A review about friction stir welding of metal matrix composites. Mater. Charact. 1(120), 1–17 (2016)

    Article  Google Scholar 

  20. Li, W., Vairis, A., Preuss, M., Ma, T.: Linear and Rotary Friction Welding Review. [Internet]. 2016 [cited 2023 Jan 31]; 61(2):71–100. Available from: https://www.tandfonline.com/doi/abs/https://doi.org/10.1080/09506608.2015.1109214

  21. Vairis, A., Frost, M.: Design and Commissioning of a Friction Welding Machine. [Internet]. 2007 Dec 1 [cited 2023 Jan 31]; 21(8):766–773. Available from: https://www.tandfonline.com/doi/abs/https://doi.org/10.1080/03602550600728356

  22. Sunardi, A., Mariyana, M., Gamayel, A., Mohammed, M.N., Zaenudin, M.: Design & development of friction welding machine based on lathe machine. AIP Conf. Proc. [Internet]. 2022 Nov 3 [cited 2023 Jan 31]; 2578(1):070002. Available from: https://aip.scitation.org/doi/abs/https://doi.org/10.1063/5.0106341

  23. Byrne, D.M., Taguchi, S.: Taguchi approach to parameter design. Qual. Prog. 20(12), 19–26 (1987)

    Google Scholar 

  24. Freddi, A., Salmon, M.: Introduction to the Taguchi method. Springer Tracts in Mechanical Engineering [Internet]. 2019 [cited 2023 Jan 31]; 159–80. Available from: https://link.springer.com/chapter/https://doi.org/10.1007/978-3-319-95342-7_7

Download references

Acknowledgements

The authors thanks Universitas Global Jakarta and Management & Science University for their support throughout the project. This project is funded by the Early Career Lecturer (PDP) scheme from the Ministry of Education, Culture, Research, and Technology with grant number B/112/E3/RA.00/2021.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. N. Mohammed .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Restuasih, S., Sunardi, A., Mohammed, M.N., Zaenudin, M., Gamayel, A., Alfiras, M. (2024). Study of Mechanical Properties of Friction Welded AISI D2 and AISI 304 Steels. In: Hamdan, A., Aldhaen, E.S. (eds) Artificial Intelligence and Transforming Digital Marketing. Studies in Systems, Decision and Control, vol 487. Springer, Cham. https://doi.org/10.1007/978-3-031-35828-9_77

Download citation

  • DOI: https://doi.org/10.1007/978-3-031-35828-9_77

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-35827-2

  • Online ISBN: 978-3-031-35828-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics