Skip to main content

Optimization Models of Industrial Furnaces and Methods for Obtaining Their Numerical Solution

  • Chapter
  • First Online:
Systems, Decision and Control in Energy II

Abstract

The chapter describes two mathematical optimization models for research and improving the efficiency of modern industrial and muffle furnaces on an electrical basis. The first mathematical model involves finding the temperatures of internal spot heaters, the location of which is known in advance. It is necessary to find such temperatures of these heaters so that during their operation the temperature of the object, which is in the furnace itself, is close to the specified one. A description of the linear and nonlinear cases is given. The second mathematical model assumes finding the locations of the furnace spot heaters, the temperatures of which are already known. It is necessary to find the optimal arrangement of these heaters, provided that the deviation from the temperature at the furnace object as a result of the operation of these heaters should be as close as possible to the set temperature at this object. The chapter presents a general nonlinear case of this mathematical model. The numerical solution of the optimization models is obtained using high-speed optimization methods that are derived from the classical Newton’s method. Also, a comparative analysis of the work of the methods by the number of calls to the procedure for solving the direct problem of heat conduction is given. The largest number of calls to this procedure was taken by 100%.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Danaila, I., Joly, P., Kaber, S.M., Postel, M.: An Introduction to Scientific Computing: Twelve Computational Projects Solved with MATLAB. Computational Science and Engineering. Springer, New York (2007). https://doi.org/10.1007/978-0-387-49159-2

  2. Konôpková, Z., McWilliams, R.S., Gómez-Pérez, N., Goncharov, A.F.: Direct measurement of thermal conductivity in solid iron at planetary core conditions. Nature 534(7605), 99–101 (2016). https://doi.org/10.1038/nature18009

    Article  Google Scholar 

  3. Pan, W., Yi, F., Zhu, Y., Meng, S.: Identification of temperature-dependent thermal conductivity and experimental verification. Meas. Sci. Technol. 27(7), 075005 (2016). https://doi.org/10.1088/0957-0233/27/7/075005

    Article  Google Scholar 

  4. Cui, M., Gao, X., Zhang, J.: A new approach for the estimation of temperature-dependent thermal properties by solving transient inverse heat conduction problems. Int. J. Therm. Sci. 58, 113–119 (2012). https://doi.org/10.1016/j.ijthermalsci.2012.02.024

    Article  Google Scholar 

  5. Huntul, M.J., Lesnic, D.: An inverse problem of finding the time-dependent thermal conductivity from boundary data. Int. Commun. Heat Mass Transf. 85, 147–154 (2017). https://doi.org/10.1016/j.icheatmasstransfer.2017.05.009

    Article  Google Scholar 

  6. Mohebbi, F., Sellier, M.: Estimation of thermal conductivity, heat transfer coefficient, and heat flux using a three dimensional inverse analysis. Int. J. Therm. Sci. 99, 258–270 (2016). https://doi.org/10.1016/j.ijthermalsci.2015.09.002

    Article  Google Scholar 

  7. Vadivambal, R., Jayas, D.S.: Non-uniform temperature distribution during microwave heating of food materials—a review. Food Bioprocess Technol. 3(2), 161–171 (2010). https://doi.org/10.1007/s11947-008-0136-0

    Article  Google Scholar 

  8. Bakshi, S.R., Patel, R.R., Agarwal, A.: Thermal conductivity of carbon nanotube reinforced aluminum composites: a multi-scale study using object oriented finite element method. Comput. Mater. Sci. 50(2), 419–428 (2010). https://doi.org/10.1016/j.commatsci.2010.08.034

    Article  Google Scholar 

  9. Fomichev, P., Zarutskiy, A., Lyovin, A.: Researches of the stressed-deformed state of the power structures of the plane. In: Systems, Decision and Control in Energy I, pp. 37–49. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-48583-2_3

  10. Babak, V.P., Babak, S.V., Myslovych, M.V., Zaporozhets, A.O., Zvaritch, V.M.: Principles of construction of systems for diagnosing the energy equipment. In: Diagnostic Systems for Energy Equipments, pp. 1–22. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-44443-3_1

  11. Zaporozhets, A.O.: Methods and means for the control of the fuel combustion process. In: Control of Fuel Combustion in Boilers, pp. 1–33. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-46299-4_1

  12. Golovnya, B., Khaidurov, V.: Some high-speed methods for solving nonlinear inverse heat conduction problems. Cherkasy Univ. Bull. Appl. Math. Inform. 1–2, 71–90 (2017). https://nbuv.gov.ua/UJRN/VchuM_2017_1-2_9

  13. Golovnya, B.P., Khaidurov, V.V.: Effective method for solving nonlinear inverse heat conduction problem. Cherkasy Univ. Bull. Appl. Math. Inform. 18(311), 87–98 (2014)

    Google Scholar 

  14. Roosta-Khorasani, F., Mahoney, M.W.: Sub-sampled Newton methods. Math. Program. 174(1–2), 293–326 (2019). https://doi.org/10.1007/s10107-018-1346-5

  15. Martin, J., Wilcox, L.C., Burstedde, C., Ghattas, O.: A stochastic Newton MCMC method for large-scale statistical inverse problems with application to seismic inversion. SIAM J. Sci. Comput. 34(3), A1460–A1487 (2012). https://doi.org/10.1137/110845598

    Article  MathSciNet  MATH  Google Scholar 

  16. Steinboeck, A., Wild, D., Kiefer, T., Kugi, A.: A mathematical model of a slab reheating furnace with radiative heat transfer and non-participating gaseous media. Int. J. Heat Mass Transf. 53(25–26), 5933–5946 (2010). https://doi.org/10.1016/j.ijheatmasstransfer.2010.07.029

    Article  MATH  Google Scholar 

  17. Zanoli, S.M., Pepe, C.: Two-layer linear MPC approach aimed at walking beam billets reheating furnace optimization. J. Control Sci. Eng. (2017). https://doi.org/10.1155/2017/5401616

  18. Zaporozhets, A.O.: Experimental research of a computer system for the control of the fuel combustion process. In: Control of Fuel Combustion in Boilers, pp. 89–123. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-46299-4_4

  19. Zaporozhets, A.: Analysis of control system of fuel combustion in boilers with oxygen sensor. Period. Polytech. Mech. Eng. 63(4), 241–248 (2019). https://doi.org/10.3311/PPme.12572

    Article  Google Scholar 

  20. Shewchuk, J.R.: Delaunay refinement algorithms for triangular mesh generation. Comput. Geom. 22(1–3), 21–74 (2002). https://doi.org/10.1016/S0925-7721(01)00047-5

    Article  MathSciNet  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Artur Zaporozhets .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Zaporozhets, A., Khaidurov, V., Tsiupii, T. (2021). Optimization Models of Industrial Furnaces and Methods for Obtaining Their Numerical Solution. In: Zaporozhets, A., Artemchuk, V. (eds) Systems, Decision and Control in Energy II. Studies in Systems, Decision and Control, vol 346. Springer, Cham. https://doi.org/10.1007/978-3-030-69189-9_7

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-69189-9_7

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-69188-2

  • Online ISBN: 978-3-030-69189-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics