Skip to main content

Aluminum Smelter Technology

  • Reference work entry
  • First Online:
Encyclopedia of Applied Electrochemistry
  • 355 Accesses

Introduction

Production of primary aluminum metal is rather unique in that the principles of the electrolysis technology that were proposed and independently patented by Hall and Heroult in 1886 are essentially unchanged. Also remarkable is the fact that the electrolytic Hall-Heroult process is the only industrial production route for aluminum. Notwithstanding, great progress has taken place over more than 100 years of development. The main improvements have been related to current efficiency, electrical energy consumption, productivity, and environmental impact.

The production of primary aluminum was ∼41 million metric ton in 2010 [1]. The largest producing country was China with ∼16 million ton. After a slight decrease in the annual production in 2009 due to world financial problems, there has been a slow increase due to the importance of aluminum alloys for transportation and building materials.

Alumina is dissolved and reduced to aluminum in a molten fluoride electrolyte based on...

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 999.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 549.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. U.S. Geological Survey. http://minerals.usgs.gov/minerals/pubs/commodity/aluminum/myb1-2010-alumi.pdf

  2. Thonstad J, Fellner P, Haarberg GM, Hives J, Kvande H, Sterten Å (2001) Aluminium electrolysis. Fundamentals of the Hall-Heroult process. Aluminium-Verlag, Düsseldorf

    Google Scholar 

  3. Solheim A, Sterten Ã… (1997) Activity data for the system NaF-AlF3. Proceedings of the Ninth international symposium on light metals production,Trondheim, Norway 225

    Google Scholar 

  4. Skybakmoen E, Solheim A, Sterten Å (1997) Met Mat Trans B 28B:81–86

    CAS  Google Scholar 

  5. Sterten Ã… (1980) Electrochim Acta 25:1673

    CAS  Google Scholar 

  6. Thonstad J, Rolseth S (1978) Electrochim Acta 23:223–241

    CAS  Google Scholar 

  7. Jarek S, Thonstad J (1987) Light Metals 1987:399–407

    Google Scholar 

  8. Thonstad J (1964) J Electrochem Soc 111:959

    CAS  Google Scholar 

  9. Bredig MA (1964) Mixtures of metals with molten salts. In: Blander M (ed) Molten salt chemistry. Interscience, New York

    Google Scholar 

  10. Ødegård R, Sterten Å, Thonstad J (1987) Light Metals 1987:389

    Google Scholar 

  11. Wang X, Peterson RD, Richards NE (1991) Light Metals 1991:323

    Google Scholar 

  12. Rolseth S, Thonstad J (1981) On the mechanism of the reoxidation reaction in aluminum electrolysis. Light Metals 1981:289–301

    Google Scholar 

  13. Sterten Ã…J (1988) Electrochem. 18:473

    Google Scholar 

  14. Sterten Ã…, Solli PA, Skybakmoen E (1998) J Appl Electrochem 28:781

    CAS  Google Scholar 

  15. Sterten Ã…, Solli PA (1995) J Appl Electrochem 25:809

    CAS  Google Scholar 

  16. Haarberg GM, Armoo JP, Gudbrandsen H, Skybakmoen E, Solheim A, Jentoftsen TE (2011) Current efficiency for aluminium deposition from molten cryolite-alumina electrolytes in a laboratory cell. Light Met 2011:461–463

    Google Scholar 

  17. Li J, Xu Y, Zhang H, Lai Y (2010) An inhomogeneous three-phase model for the flow in aluminium reduction cells. Int J Multiphase Flow 37:46–54. doi:10 1016/j.ijmultiphaseflow.2010.08009

    Google Scholar 

  18. Johansen HG, Thonstad J, Sterten Å (1997) Light Met 1977:253–261

    Google Scholar 

  19. Deininger L, Gerlach J (1979) Metall 33:131

    CAS  Google Scholar 

  20. Haugland E, Haarberg GM, Thisted E, Thonstad J (2001) The behaviour of phosphorus impurities in aluminium electrolysis cells. Light Met 2001:549

    Google Scholar 

  21. Haupin WE (1995) Principles of aluminum electrolysis. Light Met 1995:195–203

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Geir Martin Haarberg .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 Springer Science+Business Media New York

About this entry

Cite this entry

Haarberg, G.M. (2014). Aluminum Smelter Technology. In: Kreysa, G., Ota, Ki., Savinell, R.F. (eds) Encyclopedia of Applied Electrochemistry. Springer, New York, NY. https://doi.org/10.1007/978-1-4419-6996-5_452

Download citation

Publish with us

Policies and ethics