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3D porous metal structure manufacturing using UV pulsed laser and copper formate solution

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Abstract

This paper demonstrates a simple fabrication method of porous metal structures using liquid phase solution (copper formate solution) based on UV pulse laser deposition. This process can produce arbitrary metal 3D structures at room temperature and atmosphere. Primary reactions are redox processes by photothermal effect. Local temperature elevation induced by laser exposure activates selective copper formation effects. It can be a method of 3D additive manufacturing processes, which has some advantages that no supporter and no shielding environment preventing the oxidation are required. Also, the density of porous copper structure could be predicted by concentration of solution. These experimental results showed that it was feasible to produce the metal foam-typed structures, and thus it would provide the potential possibilities of additive manufacturing by layering various metal structures. In the future, this process will be applicable to catalyst exchangers, electrodes, filters, and heat exchangers.

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Acknowledgements

This work was supported by the Technology Innovation Program (N0002310) funded by the Ministry of Trade, Industry & Energy (MOTIE, Korea) and the Ministry of Trade, Industry and Energy of the Republic of Korea (10047652).

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Authors and Affiliations

  1. Interdisciplinary Department for Advanced Innovative Manufacturing Engineering, Pusan National University, Busan, 64241, South Korea

    Boseok Kang & Chanju Yoo

  2. Convergence Research Center of 3D Laser-aided Innovative Manufacturing Technology, Pusan National University, Busan, 64241, South Korea

    Sungmoo Hong & Bo Sung Shin

  3. Department of Cogno-Mechatronics Engineering, Pusan National University, Busan, 64241, South Korea

    Dongbin You

  4. Engineering Research Center for Net Shape and Die Manufacturing, Pusan National University, Busan, 64241, South Korea

    Yong-Won Ma & Sang Mae Lee

  5. Manufacturing Automation Research Division, Korea Institute of Footwear & Leather Technology, Busan, 47154, South Korea

    Min-Woo Kim & Myung Hun Kim

  6. Department of Optics and Mechatronics Engineering, Pusan National University, Busan, 64241, South Korea

    Bo Sung Shin

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  1. Boseok Kang
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  2. Sungmoo Hong
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  3. Chanju Yoo
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  4. Dongbin You
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  5. Yong-Won Ma
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  6. Sang Mae Lee
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  7. Min-Woo Kim
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  8. Myung Hun Kim
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  9. Bo Sung Shin
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Corresponding author

Correspondence to Bo Sung Shin.

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Kang, B., Hong, S., Yoo, C. et al. 3D porous metal structure manufacturing using UV pulsed laser and copper formate solution. Appl. Phys. A 124, 607 (2018). https://doi.org/10.1007/s00339-018-2005-7

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  • DOI: https://doi.org/10.1007/s00339-018-2005-7

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