Abstract
The KUKA robotic arm is used for laser cladding, repair and maintenance of parts or engine components. The KUKA robot sprays metal powders on the testing substrate or component to be repaired or cladded and solidified after melting. However, during this process, not all metallic powders is utilized and as such, some were wasted. About 40% approximately are wasted for a given operation. Due to the wastage and cost of these powders, four tables were developed to recover the wasted powders, but only one was selected due to the convenience and ease of powder retrieval. The selected concept which is Concave Hollow Table was put through a stress analysis with MSST and MDET failure criteria and the maximum displacement analysis obtained was 1.91902 mm on a high load of 200 kg that was used.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Design Robotics: Robotic Arms in Manufacturing | Design Robotics (2019). https://www.designrobotics.net/robotic-arms-in-manufacturing/. Accessed 27 Nov 2019
Coherent: Cladding with High Power Diode Lasers (2019). https://www.fst.nl/systems/laser-cladding/laser-cladding-coherent/. Accessed 21 Dec 2019
Tang, L., Ruan, J., Landers, R., Liou, F., et al.: Variable powder flow rate control in laser metal deposition processes. J. Manuf. Sci. Eng. 130(4), 11 (2008). https://doi.org/10.1115/1.2953074
Lasercladding.co.uk: Laser Cladding Technology (2019). http://www.lasercladding.co.uk/Laser-Cladding-Process.aspx. Accessed 27 Nov 2019
Slotwinski, J., Garboczi, E., Stutzman, P.: Characterization of metal powders used for additive manufacturing. J. Res. Natl. Ins. Stand. Tech 119, 460–493 (2014)
Renishaw Apply Innovation: Investigating Ti6Al4V metal powder re-use in additive manufacturing. White Paper, pp. 1–9 (2016)
Renderos, M., Girot, F., Lamikiz, A., et al.: Ni based powder reconditioning and reuse for LMD process. Phys. Procedia 83, 769–777 (2016)
Liu, H., et al.: Numerical simulation of powder transport behavior in laser cladding with coaxial powder feeding. Sci. China Phys. Mech. Astron. 58(10), 1 (2015). https://doi.org/10.1007/s11433-015-5705-4
Liu, S., Zhang, Y., Kovacevic, R.: Numerical simulation and experimental study of powder flow distribution in high power direct diode laser cladding process. Lasersa Manuf. Mater. Process. 2(4), 199–218 (2015). https://doi.org/10.1007/6-015-0015-2
Paul, C., Mishra, S., Kumar, A., et al.: Laser rapid manufacturing on vertical surfaces: analytical and experimental studies. Surf. Coat. Technol. 224, 18–28 (2013)
Katinas, C., Shang, W., Shin, Y.C., et al.: Modeling particle spray and capture efficiency for direct laser deposition using a four nozzle powder injection system. J. Manuf. Sci. Eng. 140(4), 10 (2018). https://doi.org/10.1115/1.4038997
Bauers, M.: Raw material pricing and additive manufacturing, engineering and physical sciences research centre (2014)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Erinosho, M., Angula, E., Nangolo, F., Shaanika, S. (2021). Design of Specimen Table for Laser Deposition Operation. In: Awang, M., Emamian, S.S. (eds) Advances in Material Science and Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-16-3641-7_3
Download citation
DOI: https://doi.org/10.1007/978-981-16-3641-7_3
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-16-3640-0
Online ISBN: 978-981-16-3641-7
eBook Packages: EngineeringEngineering (R0)