Abstract
Solid particle erosion is predominant in hydrocarbon production, drilling and minerals processing industries. Erosion may be cause by the impact of particles of various sizes, shapes, and hardness at different velocities and trajectories. Sand particles transported in multiphase flow pipelines poses erosion threat, which is one of the current flow assurance challenges in hydrocarbon production process. In the midst of them, pipe blockage and erosion issues emerge most important. Erosion is a material removal process which disintegrates material from the flow lines because of continuous sand particle impacts. Eroded pipelines affects operating safety as well as increasing operating cost. Hence, it is vital to comprehend parameters involvement to understand the erosion physics. Recently, computational fluid dynamics (CFD) along with different intrusive and non-intrusive techniques have been widely employed for erosion modeling and failure assessment. In this paper, we highlight the investigation directed to quantify sand particles erosion in long radius elbow configuration for multiphase flow conditions utilizing CFD by implementing empirical and semi-empirical erosion models.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Nguyen VB, Nguyen QB, Zhang YW, Lim CYH, Khoo BC (2016) Effect of particle size on erosion characteristics. Wear 348–349:126–137
Yang K, Rong J, Liu CG, Zhao HY, Tao SY, Ding CX (2016) Study on erosion-wear behavior and mechanism of plasma-sprayed alumina-based coatings by a novel slurry injection method. Tribol Int 93:29–35
Pereira GC, de Souza FJ, de Moro Martins DA (2014) Numerical prediction of the erosion due to particles in elbows. Powder Technol 261:105–117
Duarte CAR, de Souza FJ, dos Santos VF (2015) Numerical investigation of mass loading effects on elbow erosion. Powder Technol 283:593–606
Zhang Tan Y (2012) Numerical investigation of location of maximum erosive wear damage in elbow. Powder Technol 217:467–476
Liu MY, Liu HX, Zhang R (2015) Numerical analyses of the solid particle erosion in elbows for annular flow. Ocean Eng 105:186–195
Jafari M, Mansoori Z, Saffar Avval M, Ebadi A, Ahmadi G (2014) Modeling and numerical investigation of erosion for gas-solid two-phase flow in a horizontal pipe. Powder Technol 267:362–370
R Zhang, HX Liu (2014) Numerical simulation of solid particle erosion in a 90-degree bend for gas flow: proceedings of ASME 33rd international conference on ocean, offshore and Arctic Engineering, SanFrancisco, Paper no. OMAE2014-23656
Parsi M, Vieira RE, Kesana N et al (2015) Ultrasonic measurements of sand particle erosion in gas dominant multiphase churn flow in vertical pipes. Wear 328:413
Zhang Jixin (2016) Study on erosion wear of fracturing pipeline under the action of multiphase flow in oil and gas industry. J Nat Gas Sci Eng 32:334–346
Parsi Mazdak (2014) A comprehensive review of solid particle erosion modeling for oil and gas wells and pipelines application. J Nat Gas Sci Eng 21:850–873
Lindgren M, Perolainen J (2014) Slurry pot investigation of the influence of erodent characteristics on the erosion resistance of Titanium. Wear 321:64–69
Zhao Yanlin (2015) Erosion-corrosion behavior and corrosion resistance of AISI 316 stainless steel in flow jet impingement. Wear 328–329:464–474
Xie Y, Clark HM, Hawthorne H (1999) Modelling slurry particle dynamics in the coriolis erosion tester. Wear 225–229:405–416
Naz MY (2017) Development of erosion-corrosion mechanisms for the study of steel surface behavior in a sand slurry. Measurement 106:203–210
Wong CY, Solnordal C, Graham L, Short G, Wu J (2015) Slurry erosion of surface imperfections in pipeline systems. Wear 336–337:72–85
Vieira RE, Mansouri A, McLaury BS, Shirazi SA (2016) Experimental and computational study of erosion in elbows due to sand particles in air flow. Powder Technol 288:339–353
Solnordal CB, Wong CY, Boulanger J (2015) An experimental and numerical analysis of erosion caused by sand pneumatically conveyed through a standard pipe elbow. Wear 336–337:43–57
Vieira RE, Parsi M (2017) Sand erosion measurements under multiphase annular flow conditions in a horizontal-horizontal elbow. Powder Technol 320:625–636
Finnie L (1995) Some reflections on the past and future of erosion. Wear 186–187:1–10
Tabakoff GG (1975) Erosion prediction in turbomachinery resulting from environmental solid particles. J Aircr 12(5):471–478
Salama MM (2000) An alternative to API 14E erosional velocity limits for sand-laden fluids. J Energy Resour Technol 122:71–77
Svedeman SJ, Arnold KE (1994) Criteria for sizing multi-phase flow lines for erosive/corrosive services. SPE Prod Facil 9(1):74–80
McLaury BS, Shirazi SA, Shadley JR, Rybicki EF (1996) How erosion corrosion patterns in a choke change as material losses in the choke progress. Corrosion 96
Oka YI, Matsumura M, Kawabata T (1993) Relationship between surface hardness and erosion damage caused by solid particle impact. Wear 162–164:688–695
Zhang Y, Reuterfors EP, McLaury BS, Shirazi SA, Rybicki EF (2007) Comparison of computed and measured particle velocities and erosion in water and air flows. Wear 263:330–338
Acknowledgements
The authors acknowledge the support given by the Universiti Teknologi PETRONAS for this research.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Khan, M.R., Ya, H.H., Pao, W., Majid, M.A.A. (2020). Numerical Investigation of Sand Particle Erosion in Long Radius Elbow for Multiphase Flow. In: Awang, M., Emamian, S., Yusof, F. (eds) Advances in Material Sciences and Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-8297-0_6
Download citation
DOI: https://doi.org/10.1007/978-981-13-8297-0_6
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-8296-3
Online ISBN: 978-981-13-8297-0
eBook Packages: EngineeringEngineering (R0)