Skip to main content

Artificial Neural Network Based Prediction Techniques for Torch Current Deviation to Produce Defect-Free Welds in GTAW Using IR Thermography

  • Conference paper
  • First Online:
Proceedings of 3rd International Conference on Advanced Computing, Networking and Informatics

Part of the book series: Smart Innovation, Systems and Technologies ((SIST,volume 43))

Abstract

In recent years, on-line weld monitoring is the potential area of research. In this work, torch current deviation prediction systems are developed with Artificial Neural Networks to produce welds free from Lack of Penetration. Lack of penetration is deliberately introduced by varying the torch current. Thermographs are acquired during welding and hotspots are extracted using Euclidean Distance based segmentation and are quantitatively characterized using the second order central moments. Exemplars are then created with central moments as input parameters and deviation in torch current as the output parameter. Radial Basis Networks (RBN) and Generalized Regressive Neural Networks (GRNN) are then trained and tested to assess the suitability for torch current prediction. GRNN outperforms RBN in predicting the torch current deviation with 98.95 % accuracy.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Sreedhar, U., Krishnamurthy, C.V., Balasubramaniam, K., Raghupathy V.D., Ravisankar S.: Automatic defect identification using thermal image analysis for online weld quality monitoring. J. Mater. Process. Tech. 212(7), 1557–1566 (2012)

    Google Scholar 

  2. Vasudevan, M., Chandrasekhar, N., Maduraimuthu, V., Bhaduri, A.K., Raj, B.: Real-time monitoring of weld pool during GTAW using infra-red thermography and analysis of infra-red thermal images. Weld. World 55(7–8), 83–89 (2012)

    Google Scholar 

  3. Leksir, Y.L.D., Bouhouche, S., Boucherit, M.S., Bast, J.: Submerged arc welding online quality evaluation using infrared thermography based fuzzy reasoning. In: 13th International Symposium on Nondestructive Characterization of Materials (2013)

    Google Scholar 

  4. Swiderski, W., Hlosta, P.: Pulsed eddy current thermography for defects detection in joints of metal sheets. In: 11th European Conference on Non-Destructive Testing (2014)

    Google Scholar 

  5. De La Yedra, A.G., Echeverria, A., Beizama, A., Fuente, R., Fernández, E.: Infrared thermography as an alternative to traditional weld inspection methods thanks to signal processing techniques. In: 11th European Conference on Non-Destructive Testing (2014)

    Google Scholar 

  6. Lancaster, J.: Handbook of Structural Welding, Processes, Materials and methods used in the Welding of Major Structures, pipelines and process plants, vol. 260. Abington Publishing, (1997)

    Google Scholar 

  7. Halmshaw, R.: Industrial Radiology, Theory and Practice, vol. 230. Chapman & Hall Publications, London (1995)

    Google Scholar 

  8. Gonzalez, R.C., Woods, R.E.: Digital Image Processing. Prentice Hall, New Delhi (2005)

    Google Scholar 

  9. Selvarasu, N., Nachiappan, A., Nandhitha, N.M.: Abnormality detection from medical thermographs in human using Euclidean distance based color image segmentation. In: Proceedings of 2010 International Conference on Signal Acquisition and Processing, pp. 73–75, (2010)

    Google Scholar 

  10. Freeman, J.A., Skapura, D.M.: Neural Networks Algorithms. Applications and Programming Techniques, Pearson Education (1997)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to N. M. Nandhitha .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer India

About this paper

Cite this paper

Nandhitha, N.M. (2016). Artificial Neural Network Based Prediction Techniques for Torch Current Deviation to Produce Defect-Free Welds in GTAW Using IR Thermography. In: Nagar, A., Mohapatra, D., Chaki, N. (eds) Proceedings of 3rd International Conference on Advanced Computing, Networking and Informatics. Smart Innovation, Systems and Technologies, vol 43. Springer, New Delhi. https://doi.org/10.1007/978-81-322-2538-6_14

Download citation

  • DOI: https://doi.org/10.1007/978-81-322-2538-6_14

  • Published:

  • Publisher Name: Springer, New Delhi

  • Print ISBN: 978-81-322-2537-9

  • Online ISBN: 978-81-322-2538-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics