Abstract
Multi-frequency induction hardening is a rather new technology to produce contour-hardened gears by applying ac current of two different frequencies to the inductor coil. The approach results in a number of additional control parameters as compared to the standard induction heating approach. Accordingly, there is a strong demand in industry for mathematical modelling and simulation of this process. This paper reports on the results of a collaborative project between partners from academia and industry. We describe a mathematical model of multi-frequency induction hardening and remark on its qualitative mathematical analysis, we derive a numerical approximation strategy, compare the results with experiments and conclude with a further validation in collaboration with one of our industrial partners.
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Acknowledgments
The work of E. Rocca was supported by the FP7-IDEAS-ERC-StG Grant #256872 (EntroPhase). D. Hömberg and T. Petzold were partially supported by the Federal Ministry of Education and Research through the priority program “Mathematics for innovations in industry and services”.
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Hömberg, D., Petzold, T., Rocca, E. (2014). Multi-frequency Induction Hardening: A Challenge for Industrial Mathematics. In: Wakayama, M., et al. The Impact of Applications on Mathematics. Mathematics for Industry, vol 1. Springer, Tokyo. https://doi.org/10.1007/978-4-431-54907-9_19
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DOI: https://doi.org/10.1007/978-4-431-54907-9_19
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