Skip to main content

Multi-frequency Induction Hardening: A Challenge for Industrial Mathematics

  • Conference paper
  • First Online:
The Impact of Applications on Mathematics

Part of the book series: Mathematics for Industry ((MFI,volume 1))

  • 969 Accesses

Abstract

Multi-frequency induction hardening is a rather new technology to produce contour-hardened gears by applying ac current of two different frequencies to the inductor coil. The approach results in a number of additional control parameters as compared to the standard induction heating approach. Accordingly, there is a strong demand in industry for mathematical modelling and simulation of this process. This paper reports on the results of a collaborative project between partners from academia and industry. We describe a mathematical model of multi-frequency induction hardening and remark on its qualitative mathematical analysis, we derive a numerical approximation strategy, compare the results with experiments and conclude with a further validation in collaboration with one of our industrial partners.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Beck, R., Hiptmair, R., Hoppe, R.H., Wohlmuth, B.: Residual based a posteriori error estimators for eddy current computation. ESAIM Math. Model. Numer. Anal. 34, 159–182 (2000)

    Article  MATH  MathSciNet  Google Scholar 

  2. Clain, S., Rappaz, J., Swierkosz, M., Touzani, R.: Numerical modeling of induction heating for two-dimensional geometries. Math. Models Methods Appl. Sci 3, 805–822 (1993)

    Article  MATH  MathSciNet  Google Scholar 

  3. Druet, P.E., Klein, O., Sprekels, J., Tröltzsch, F., Yousept, I.: Optimal control of three-dimensional state-constrained induction heating problems with nonlocal radiation effects. SIAM J. Control Optim. 49, 1707–1736 (2011)

    Article  MATH  MathSciNet  Google Scholar 

  4. Montesinos, González: M.T., Ortegón Gallego, F.: On an induction-conduction PDEs system in the harmonic regime. Nonlinear Anal. Real World Appl. 15, 58–66 (2014)

    Article  MathSciNet  Google Scholar 

  5. Hömberg, D.: A mathematical model for induction hardening including mechanical effects. Nonlinear Anal. Real World Appl. 5, 55–90 (2004)

    Article  MATH  MathSciNet  Google Scholar 

  6. Hömberg, D., Petzold, T., Rocca, E.: Analysis and simulations of multifrequency induction hardening, WIAS Preprint no. 1910, Berlin (2013).

    Google Scholar 

  7. Schwenk, W.R.: Simultaneous dual-frequency induction hardening. Heat Treating Progress 3, 35–38 (2003)

    Google Scholar 

Download references

Acknowledgments

The work of E. Rocca was supported by the FP7-IDEAS-ERC-StG Grant #256872 (EntroPhase). D. Hömberg and T. Petzold were partially supported by the Federal Ministry of Education and Research through the priority program “Mathematics for innovations in industry and services”.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Dietmar Hömberg .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 Springer Japan

About this paper

Cite this paper

Hömberg, D., Petzold, T., Rocca, E. (2014). Multi-frequency Induction Hardening: A Challenge for Industrial Mathematics. In: Wakayama, M., et al. The Impact of Applications on Mathematics. Mathematics for Industry, vol 1. Springer, Tokyo. https://doi.org/10.1007/978-4-431-54907-9_19

Download citation

  • DOI: https://doi.org/10.1007/978-4-431-54907-9_19

  • Published:

  • Publisher Name: Springer, Tokyo

  • Print ISBN: 978-4-431-54906-2

  • Online ISBN: 978-4-431-54907-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics