Skip to main content
SpringerLink
Log in

Contribution to Digital Linked Development, Manufacturing and Quality Assurance Processes for Metal-Composite Lightweight Structures

  • Conference paper
  • First Online:
Technologies for economic and functional lightweight design

Abstract

More and more effort in development processes is required to meet the constantly increasing demands on technical components. Especially in hybrid structures, the high number of degrees of freedom in development due to the different material properties and interactions between them leads to complex and multi-disciplinary processes. Digitalisation is one option to meet the increasing demands for shorter development times and more efficient products. In addition, hybrid structures require a generally applicable procedure and guidelines for the design and preliminary dimensioning to support the engineering. A novel approach is presented to digitally link the development steps to create an interactive development process and a structure for a holistic data analysis. This is exemplary shown for an open, ribbed profile made of hybrid metal-composites in a module-based scheme. For a pre-dimensioning solution of the cross-section profile, analytical models, linked to adaptable numerical models, have been build up and transferred in the process model. Moreover, experimental validation concepts for the bending properties of a car body component is presented.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 249.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Modler, N., Adam, F., Maaß, J., Kellner, P., Knothe, P., Geuther, M., Irmler, C.: Intrinsic lightweight steel-composite hybrids for structural components. Mater. Sci. Forum 825–826, 401–408 (2015)

    Article  Google Scholar 

  2. Kellner, P.: Zur systematischen Bewertung integrativer Leichtbau-Strukturkonzepte für biegebelastete Crashträger. Dissertation, Technisch Universität Dresden, Dresden (2013)

    Google Scholar 

  3. Haider, D.R., Krahl, M., Gude, M., Kellner, P., Knötschke, D.: Quality-assured process chains for the production of highly loaded lightweight structures in metal-FRP design. In: Plastics in Automotive Engineering, 14.‒15.03.2018, Mannheim (2018)

    Google Scholar 

  4. Gude, M., et al.: Qualtitätsgesicherte Prozesskettenverknüpfung zur Herstellung höchstbelastbarer intrinsicher Metall-FKV-Verbunde in 3D-Hybrid-Bauweise. In: Plattform FOREL Abschlussbericht Q-Pro (2018)

    Google Scholar 

  5. Wawers, U., Stein, S.: Leichtbau und Digitalisierung im Entwicklungs- und Produktionsprozess am Beispiel Porsche 911. In: 23. Internationales Dresdner Leichtbausymposium, Dresden 27./28.06.2019

    Google Scholar 

  6. Verein Deutscher Ingenieure: VDI 2221 Part 1 ‒ Design of Technical Products and Systems – Model of Product Design. Beuth, Berlin (2019)

    Google Scholar 

  7. Verein Deutscher Ingenieure: VDI 2014 Blatt 1 ‒ Entwicklung von Bauteilen aus Faser-Kunststoff-Verbund; Grundlagen. Beuth, Berlin (1989)

    Google Scholar 

  8. Verein Deutscher Ingenieure: VDI 2014 Blatt 2 ‒ Entwicklung von Bauteilen aus Faser-Kunststoff-Verbund; Konzeption und Gestaltung. Beuth, Berlin (1993)

    Google Scholar 

  9. Verein Deutscher Ingenieure: VDI 2014 Blatt 3 ‒ Entwicklung von Bauteilen aus Faser-Kunststoff-Verbund; Berechnungen. Beuth, Berlin (2006)

    Google Scholar 

  10. Feldhusen, J., Grote, K.-H.: Pahl/Beitz Konstruktionslehre ‒ Methoden und Anwendung erfolgreicher Produktentwicklung, 8th edn. Springer Vieweg, Berlin (2013)

    Google Scholar 

  11. Zhao, G.: Spritzgegossene, tragende Kunststoff-Metall-Hybridstrukturen. Dissertation, Universität Erlangen-Nürnberg, Erlangen (2002)

    Google Scholar 

  12. Müller, T.: Methodik zur Entwicklung von Hybridstrukturen auf Basis faserverstärkter Thermoplaste. Dissertation, Universität Erlangen-Nürnberg, Erlangen (2011)

    Google Scholar 

  13. Faber, J.: Beitrag zur konstruktiven Gestaltung offener, verrippter Profile aus Faser-Thermoplast-Verbunden mit lastpfadgerechten Verstärkungen. Dissertation, Technische Universität Darmstadt, Darmstadt (2016)

    Google Scholar 

  14. Lauter, C.: Entwicklung und Herstellung von Hybridbauteilen aus Metallen und Faserverbundkunststoffen für den Leichtbau im Automobil. Dissertation, University Paderborn, Paderborn (2014)

    Google Scholar 

  15. Haider, D. R., Krahl, M., Gude, M, Hengstmann, R., Titze, S., Haupt, M.: Continuous data measurement and analysis in automated manufacturing processes for hybrid lightweight structures. In: SAMPE Conference, 14.‒16.10.2017, Stuttgart (2017)

    Google Scholar 

  16. Jakubik, J., Maron, B., Maaß, J., Gude, M., Masseria, F., Bublitz, D., Ropers, S.: Virtual and experimental analysis of a continuous 3D hybrid metal-composite process for automotive applications. In: Advanced Metal Forming Processes in Automotive Industry, 28–29.06.2016, Wroclaw, Poland (2016)

    Google Scholar 

  17. Wollmann, J., Haider, D.R., Krahl, M., Langkamp, A., Gude, M.: Linked a priori and a posteriori models of composite manufacturing process chain. In: Proceedings of the 14th International Scientific Conference: Computer Aided Engineering, pp. 823–828 (2018)

    Google Scholar 

  18. Grote, K.-H., Feldhusen, J., Beitz, W., Pahl, G.: Konstruktionslehre – Grundlagen erfolgreicher Produktentwicklung – Methoden und Anwendung. Springer, Berlin (2007)

    Google Scholar 

  19. Stachowiak, H.: Allgemeine Modelltheorie. Springer, Wien (1973)

    Book  Google Scholar 

  20. Deutsches Institut für Normung: DIN 66001 – Informationsverarbeitung – Sinnbilder und ihre Darstellung. Beuth, Berlin (1983)

    Google Scholar 

  21. Dassault Systemes Simulia Corp.: SIMULIA User Assistance 2017 (2016)

    Google Scholar 

  22. Balke, H.: Einführung in die Technische Mechanik: Festigkeitslehre, 3rd edn. Springer, Berlin (2014)

    Book  Google Scholar 

  23. Spura, C.: Technische Mechanik 2. Elastostatik: Nach fest kommt ab. Springer Fachmedien, Wiesbaden (2019)

    Google Scholar 

  24. Gross, D., Hauger, W., Schröder, J., Wall, W.A.: Technische Mechanik 2: Elastostatik, 13th edn. Springer Vieweg, Berlin (2017)

    Book  Google Scholar 

  25. Liebsch, A., Kupfer, R., Krahl, M., Haider, D.R., Koshukow, W., Gude, M.: Adhesion studies of thermoplastic fibre-plastic composite hybrid components part 1: Thermoplastic-thermoplastic-composites. In: Hybrid Materials and Structures, Bremen (2018)

    Google Scholar 

  26. Haider, D. R., Krahl, M., Koshukow, W., Wolf, M., Liebsch, A., Kupfer, R., Gude, M.: Adhesion studies of thermoplastic fibre-plastic composite hybrid components part 2: Thermoplastic-metal-composites. In: Hybrid Materials and Structures, Bremen (2018)

    Google Scholar 

Download references

Acknowledgments

This research has received funding under the grant number 100339955 (“robust EVP 4.0” project) by the European Regional Development Fund (EFRE) and the German Federal State of Saxony.

Author information

Authors and Affiliations

  1. Institute of Lightweight Engineering and Polymer Technology (ILK), Technische Universität Dresden, Holbeinstr. 3, 01307, Dresden, Germany

    Daniel R. Haider, Fabian Folprecht, Johannes Gerritzen, Michael Krahl, Sebastian Spitzer, Andreas Hornig, Albert Langkamp & Maik Gude

Authors
  1. Daniel R. Haider
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Fabian Folprecht
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Johannes Gerritzen
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Michael Krahl
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Sebastian Spitzer
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Andreas Hornig
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Albert Langkamp
    View author publications

    You can also search for this author in PubMed Google Scholar

  8. Maik Gude
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Daniel R. Haider .

Editor information

Editors and Affiliations

  1. Institute of Machine Tools and Production Technology, Technische Universität Braunschweig, Braunschweig, Germany

    Klaus Dröder

  2. Institute for Engineering Design, Technische Universität Braunschweig, Braunschweig, Germany

    Thomas Vietor

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer-Verlag GmbH, DE, part of Springer Nature

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Haider, D. et al. (2021). Contribution to Digital Linked Development, Manufacturing and Quality Assurance Processes for Metal-Composite Lightweight Structures. In: Dröder, K., Vietor, T. (eds) Technologies for economic and functional lightweight design. Zukunftstechnologien für den multifunktionalen Leichtbau. Springer Vieweg, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-62924-6_5

Download citation

  • DOI: https://doi.org/10.1007/978-3-662-62924-6_5

  • Published:

  • Publisher Name: Springer Vieweg, Berlin, Heidelberg

  • Print ISBN: 978-3-662-62923-9

  • Online ISBN: 978-3-662-62924-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation